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IAC Assessment: WV0259
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IAC Assessment: WV0259
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Plastic Extrusions
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 90,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,279 1,828,440 kWh $0.07
Natural Gas $9,625 894 MMBtu $10.77
TOTAL ENERGY COSTS $132,904
RECOMMENDED SAVINGS* $42,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,707
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$217
Cost:
$450
$217 3,223 - - $217
3,223
kWh
-
-
MMBtu
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,207
Cost:
$375
- - $2,207 272 -
-
kWh
$2,207
272
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,449
Cost:
$10,381
$6,449 95,620 - - $6,449
95,620
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$144
Cost:
$136
$144 2,132 - - $144
2,132
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,897
Cost:
$50
$1,897 28,128 - - $1,897
28,128
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$494
Cost:
$185
$494 7,325 - - $494
7,325
kWh
-
-
MMBtu
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,930
Cost:
$250
$3,930 62,702 - - $3,930
62,702
kWh
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,370
Cost:
$1,015
$12,370 183,418 - - $12,370
183,418
kWh
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,414
Cost:
$420
$5,414 80,350 - - $5,414
80,350
kWh
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,727
Cost:
$250
$2,727 40,436 - - $2,727
40,436
kWh
-
-
MMBtu
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,126
Cost:
$800
$6,126 90,830 - - $6,126
90,830
kWh
-
-
MMBtu
12: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$217
Cost:
$50
$217 3,223 - - $217
3,223
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$42,192
Cost:
$14,362
$39,985 597,387 $2,207 272 $39,985
597,387
kWh
$2,207
272
MMBtu
TOTAL IMPLEMENTED Savings:
$21,707
Cost:
$12,367
$21,707 326,294 - - $21,707
326,294
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas