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IAC Assessment: WV0260
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IAC Assessment: WV0260
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Apple juice and apple sauce
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 289,874
Annual Production 530 Units
Production Hrs. Annual 1,955
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,961 3,070,673 kWh $0.06
Natural Gas $12,064 1,591 MMBtu $7.58
LPG $470,880 156,427 MMBtu $3.01
TOTAL ENERGY COSTS $666,905
RECOMMENDED SAVINGS* $77,786 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,348
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Water Disposal Personnel Changes Electricity Usage Natural Gas LPG Water Disposal Personnel Changes
$ kWh $ MMBtu $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$876
Cost:
$130
$876 14,633 - - - - - - - - $876
14,633
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,475
Cost:
$198
- - $1,475 195 - - - - - - -
-
kWh
$1,475
195
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$456
Cost:
$250
$456 7,618 - - - - - - - - $456
7,618
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$597
Cost:
$52
$597 106,652 - - - - - - - - $597
106,652
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,293
Cost:
$4,594
$1,293 21,589 - - - - - - - - $1,293
21,589
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$534
Cost:
-
$534 8,917 - - - - - - - - $534
8,917
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,720
Cost:
$400
$1,720 28,714 - - - - - - - - $1,720
28,714
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$175
Cost:
-
$175 528 - - - - - - - - $175
528
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,444
Cost:
$130
$1,600 26,663 - - - - - - $(-156) - $1,600
26,663
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$(-156)
-
$
10: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$15,707
Cost:
$60,000
$15,707 242,018 - - - - - - - - $15,707
242,018
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$26,493
Cost:
$6,000
- - - - $19,676 6,537 $6,817 3,408,540 - - -
-
kWh
-
-
MMBtu
$19,676
6,537
MMBtu
$6,817
3,408,540
Tgal
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$411
Cost:
$1,000
- - - - $364 121 $47 9,243 - - -
-
kWh
-
-
MMBtu
$364
121
MMBtu
$47
9,243
Tgal
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$298
Cost:
$40
$298 4,927 - - - - - - - - $298
4,927
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$26,307
Cost:
$1,855
- - - - $26,307 8,740 - - - - -
-
kWh
-
-
MMBtu
$26,307
8,740
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$77,786
Cost:
$74,649
$23,256 462,259 $1,475 195 $46,347 15,398 $6,864 3,417,783 $(-156) - $23,256
462,259
kWh
$1,475
195
MMBtu
$46,347
15,398
MMBtu
$6,864
3,417,783
Tgal
$(-156)
-
$
TOTAL IMPLEMENTED Savings:
$7,348
Cost:
$6,346
$7,093 212,623 - - $364 121 $47 9,243 $(-156) - $7,093
212,623
kWh
-
-
MMBtu
$364
121
MMBtu
$47
9,243
Tgal
$(-156)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas LPG Water Disposal Personnel Changes Electricity Usage Natural Gas LPG Water Disposal Personnel Changes