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IAC Assessment: WV0261
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IAC Assessment: WV0261
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Aluminum Can Closure
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 225
Plant Area (Sq.Ft.) 216,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,515 14,470,417 kWh $0.02
Electricity Demand $140,853 24,576 kW-months/year $5.73
Electricity Fees $171,094 - $ -
Natural Gas $33,162 4,622 MMBtu $7.17
TOTAL ENERGY COSTS $638,624
RECOMMENDED SAVINGS* $75,271 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,612
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,420
Cost:
$280
- - - - $2,420 337 - - -
-
kWh
-
-
kW-months/year
$2,420
337
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$23,554
Cost:
$3,000
$23,004 716,265 $550 96 - - - - $23,004
716,265
kWh
$550
96
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,354
Cost:
$150
$2,695 83,916 $659 10 - - - - $2,695
83,916
kWh
$659
10
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,291
Cost:
$30
$5,053 157,309 $1,238 18 - - - - $5,053
157,309
kWh
$1,238
18
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,515
Cost:
$195
$3,628 112,975 $887 13 - - - - $3,628
112,975
kWh
$887
13
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,119
Cost:
$600
$3,745 116,614 $1,374 20 - - - - $3,745
116,614
kWh
$1,374
20
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,214
Cost:
-
$4,832 150,455 $1,382 20 - - - - $4,832
150,455
kWh
$1,382
20
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,946
Cost:
$3,870
$2,269 70,643 $677 10 - - - - $2,269
70,643
kWh
$677
10
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$17,176
Cost:
$375
$13,900 432,761 $3,816 56 - - $(-540) - $13,900
432,761
kWh
$3,816
56
kW-months/year
-
-
MMBtu
$(-540)
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,291
Cost:
$600
$1,004 31,267 $287 4 - - - - $1,004
31,267
kWh
$287
4
kW-months/year
-
-
MMBtu
-
-
$
11: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$2,391
Cost:
$3,700
- - - - $2,391 333 - - -
-
kWh
-
-
kW-months/year
$2,391
333
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$75,271
Cost:
$12,800
$60,130 1,872,205 $10,870 247 $4,811 670 $(-540) - $60,130
1,872,205
kWh
$10,870
247
kW-months/year
$4,811
670
MMBtu
$(-540)
-
$
TOTAL IMPLEMENTED Savings:
$54,612
Cost:
$8,025
$47,925 1,492,161 $7,227 194 - - $(-540) - $47,925
1,492,161
kWh
$7,227
194
kW-months/year
-
-
MMBtu
$(-540)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes