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IAC Assessment: WV0262
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IAC Assessment: WV0262
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Apple juice and apple sauce
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 305,775
Annual Production 2,500,000 Pieces
Production Hrs. Annual 4,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,646 4,236,920 kWh $0.03
Electricity Demand $88,128 9,476 kW-months/year $9.30
Natural Gas $18,953 1,973 MMBtu $9.61
LPG $152,698 58,976 MMBtu $2.59
TOTAL ENERGY COSTS $367,425
RECOMMENDED SAVINGS* $100,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,233
Cost:
$659
- - - - - - $1,233 476 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,233
476
MMBtu
-
-
Tgal
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$29,173
Cost:
$3,000
- - - - - - $29,173 9,322 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,173
9,322
MMBtu
-
-
Tgal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,048
Cost:
$1,000
- - - - - - $14,048 5,426 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,048
5,426
MMBtu
-
-
Tgal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$339
Cost:
-
$174 8,845 $165 1 - - - - - - - - $174
8,845
kWh
$165
1
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,273
Cost:
-
$1,711 87,061 $1,562 14 - - - - - - - - $1,711
87,061
kWh
$1,562
14
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,584
Cost:
-
$1,302 66,218 $1,282 11 - - - - - - - - $1,302
66,218
kWh
$1,282
11
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,748
Cost:
$240
- - - - - - $1,748 531 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,748
531
MMBtu
-
-
Tgal
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$786
Cost:
-
$305 15,529 $481 4 - - - - - - - - $305
15,529
kWh
$481
4
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$889
Cost:
-
$378 19,338 $511 5 - - - - - - - - $378
19,338
kWh
$511
5
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,757
Cost:
$4,080
$1,158 58,966 $1,599 14 - - - - - - - - $1,158
58,966
kWh
$1,599
14
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,878
Cost:
$160
$1,204 61,219 $1,674 15 - - - - - - - - $1,204
61,219
kWh
$1,674
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$4,116
Cost:
-
$2,095 106,359 $2,489 22 - - - - - - $(-468) - $2,095
106,359
kWh
$2,489
22
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$(-468)
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$676
Cost:
$300
$288 6,153 $388 3 - - - - - - - - $288
6,153
kWh
$388
3
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,018
Cost:
$1,000
- - - - $3,018 523 - - - - - - -
-
kWh
-
-
kW-months/year
$3,018
523
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
15: 3.4151 MINIMIZE WATER USAGE Savings:
$33,252
Cost:
$9,000
- - - - - - $18,358 7,088 $14,894 7,446,809 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,358
7,088
MMBtu
$14,894
7,446,809
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$100,770
Cost:
$19,439
$8,615 429,688 $10,151 89 $3,018 523 $64,560 22,843 $14,894 7,446,809 $(-468) - $8,615
429,688
kWh
$10,151
89
kW-months/year
$3,018
523
MMBtu
$64,560
22,843
MMBtu
$14,894
7,446,809
Tgal
$(-468)
-
$
TOTAL IMPLEMENTED Savings:
$33,380
Cost:
$7,039
$7,237 359,624 $8,312 73 $3,018 523 $15,281 5,902 - - $(-468) - $7,237
359,624
kWh
$8,312
73
kW-months/year
$3,018
523
MMBtu
$15,281
5,902
MMBtu
-
-
Tgal
$(-468)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Administrative Changes