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IAC Assessment: WV0267
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IAC Assessment: WV0267
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Wood veneer
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 200,000
Annual Production 150,000,000 Thousand Feet
Production Hrs. Annual 4,335
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,964 4,327,670 kWh $0.03
Electricity Demand $113,149 12,765 kW-months/year $8.86
TOTAL ENERGY COSTS $232,113
RECOMMENDED SAVINGS* $43,641 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,895
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Raw Material Electricity Usage Electricity Demand Primary Raw Material
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,580
Cost:
-
$3,808 72,685 $1,772 200 - - $3,808
72,685
kWh
$1,772
200
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,522
Cost:
$2,820
$1,619 25,551 $903 102 - - $1,619
25,551
kWh
$903
102
kW-months/year
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$582
Cost:
$150
$370 5,627 $212 24 - - $370
5,627
kWh
$212
24
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,402
Cost:
$30
$2,603 64,478 $799 90 - - $2,603
64,478
kWh
$799
90
kW-months/year
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,185
Cost:
$135
$1,672 41,325 $513 58 - - $1,672
41,325
kWh
$513
58
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$353
Cost:
$395
$271 6,741 $82 9 - - $271
6,741
kWh
$82
9
kW-months/year
-
-
$
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$9,920
Cost:
$1,125
$6,837 146,835 $3,083 348 - - $6,837
146,835
kWh
$3,083
348
kW-months/year
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,946
Cost:
-
$5,737 117,526 $209 276 - - $5,737
117,526
kWh
$209
276
kW-months/year
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,148
Cost:
$1,475
- - - - $3,148 - -
-
kWh
-
-
kW-months/year
$3,148
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,644
Cost:
$12,320
$2,644 - - - - - $2,644
-
kWh
-
-
kW-months/year
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$684
Cost:
$250
$684 16,999 - - - - $684
16,999
kWh
-
-
kW-months/year
-
-
$
12: 3.4151 MINIMIZE WATER USAGE Savings:
$6,675
Cost:
$4,000
- - - - $6,675 - -
-
kWh
-
-
kW-months/year
$6,675
-
$
TOTAL RECOMMENDED Savings:
$43,641
Cost:
$22,700
$26,245 497,767 $7,573 1,107 $9,823 - $26,245
497,767
kWh
$7,573
1,107
kW-months/year
$9,823
-
$
TOTAL IMPLEMENTED Savings:
$32,895
Cost:
$7,560
$18,174 399,531 $4,898 805 $9,823 - $18,174
399,531
kWh
$4,898
805
kW-months/year
$9,823
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Primary Raw Material Electricity Usage Electricity Demand Primary Raw Material