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IAC Assessment: WV0269
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IAC Assessment: WV0269
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Packaging Material
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 125,000
Annual Production 500,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $591,424 10,915,600 kWh $0.05
Natural Gas $496,588 84,275 MMBtu $5.89
TOTAL ENERGY COSTS $1,088,012
RECOMMENDED SAVINGS* $99,365 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,717
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,890
Cost:
$470
$2,890 53,326 - - - - $2,890
53,326
kWh
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,113
Cost:
$200
$4,113 75,887 - - - - $4,113
75,887
kWh
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,690
Cost:
$608
- - $5,690 966 - - -
-
kWh
$5,690
966
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$858
Cost:
$250
$858 15,815 - - - - $858
15,815
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,528
Cost:
-
$2,528 46,638 - - - - $2,528
46,638
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,374
Cost:
$23,821
$19,374 357,533 - - - - $19,374
357,533
kWh
-
-
MMBtu
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,081
Cost:
$230
$4,081 75,213 - - - - $4,081
75,213
kWh
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,716
Cost:
$350
$3,716 68,562 - - - - $3,716
68,562
kWh
-
-
MMBtu
-
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$19,656
Cost:
$690
$20,208 372,989 - - $(-552) - $20,208
372,989
kWh
-
-
MMBtu
$(-552)
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$36,459
Cost:
$6,156
- - $36,459 6,190 - - -
-
kWh
$36,459
6,190
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$99,365
Cost:
$32,775
$57,768 1,065,963 $42,149 7,156 $(-552) - $57,768
1,065,963
kWh
$42,149
7,156
MMBtu
$(-552)
-
$
TOTAL IMPLEMENTED Savings:
$47,717
Cost:
$25,311
$48,269 890,786 - - $(-552) - $48,269
890,786
kWh
-
-
MMBtu
$(-552)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes