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IAC Assessment: WV0273
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IAC Assessment: WV0273
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Extruded ring cord and tubing
NAICS 339930 - Doll, Toy, and Game Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 37
Plant Area (Sq.Ft.) 25,312
Annual Production 5,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,740 606,180 kWh $0.08
Electricity Fees $(-512) - $ -
Natural Gas $16,330 2,310 MMBtu $7.07
TOTAL ENERGY COSTS $65,558
RECOMMENDED SAVINGS* $12,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,593
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,403
Cost:
$990
$3,403 41,889 - - $3,403
41,889
kWh
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,761
Cost:
$1,000
- - $1,761 249 -
-
kWh
$1,761
249
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,583
Cost:
$2,225
- - $1,583 224 -
-
kWh
$1,583
224
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,375
Cost:
$104
$1,375 16,935 - - $1,375
16,935
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,216
Cost:
$250
$1,216 14,976 - - $1,216
14,976
kWh
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$994
Cost:
$93
$621 74,473 $373 53 $621
74,473
kWh
$373
53
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$952
Cost:
$540
$952 11,723 - - $952
11,723
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$464
Cost:
-
$464 5,716 - - $464
5,716
kWh
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$262
Cost:
$875
$262 3,223 - - $262
3,223
kWh
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$166
Cost:
$45
$166 2,058 - - $166
2,058
kWh
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$134
Cost:
$285
$134 1,626 - - $134
1,626
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$12,310
Cost:
$6,407
$8,593 172,619 $3,717 526 $8,593
172,619
kWh
$3,717
526
MMBtu
TOTAL IMPLEMENTED Savings:
$10,593
Cost:
$3,897
$8,459 170,993 $2,134 302 $8,459
170,993
kWh
$2,134
302
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas