Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Precision fasteners |
| NAICS | 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452 - Bolts, Nuts, Rivets, And Washers |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 400,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $725,222 | 13,922,499 | kWh | $0.05 |
| Electricity Demand | $166,812 | 303,372 | kW-months/year | $0.55 |
| Electricity Fees | $221,454 | - | $ | - |
| Natural Gas | $781,608 | 142,598 | MMBtu | $5.48 |
| TOTAL ENERGY COSTS | $1,895,096 | |||
| RECOMMENDED SAVINGS* | $441,902 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $97,320 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT |
Savings: $277,857 Cost: $145,760 |
- | - | - | - | $292,857 | 53,441 | $(-15,000) | - |
- - kWh |
- - kW-months/year |
$292,857 53,441 MMBtu |
$(-15,000) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $29,059 Cost: $900 |
$26,430 | 388,811 | $3,349 | 507 | - | - | $(-720) | - |
$26,430 388,811 kWh |
$3,349 507 kW-months/year |
- - MMBtu |
$(-720) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $16,752 Cost: $1,110 |
- | - | - | - | $16,752 | 3,057 | - | - |
- - kWh |
- - kW-months/year |
$16,752 3,057 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $16,337 Cost: $7,217 |
$14,348 | 211,041 | $1,989 | 302 | - | - | - | - |
$14,348 211,041 kWh |
$1,989 302 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $16,308 Cost: - |
$14,322 | 210,672 | $1,986 | 301 | - | - | - | - |
$14,322 210,672 kWh |
$1,986 301 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $13,654 Cost: $800 |
$11,992 | 176,400 | $1,662 | 252 | - | - | - | - |
$11,992 176,400 kWh |
$1,662 252 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $13,244 Cost: $8,370 |
$10,139 | 149,194 | $3,105 | 470 | - | - | - | - |
$10,139 149,194 kWh |
$3,105 470 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $13,170 Cost: $360 |
$11,566 | 170,233 | $1,604 | 243 | - | - | - | - |
$11,566 170,233 kWh |
$1,604 243 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $12,345 Cost: $1,860 |
$10,841 | 159,557 | $1,504 | 228 | - | - | - | - |
$10,841 159,557 kWh |
$1,504 228 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $9,549 Cost: $500 |
$8,386 | 123,323 | $1,163 | 176 | - | - | - | - |
$8,386 123,323 kWh |
$1,163 176 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.6124 BURN WASTE OIL FOR HEAT |
Savings: $9,135 Cost: $3,600 |
- | - | - | - | $9,135 | 1,667 | - | - |
- - kWh |
- - kW-months/year |
$9,135 1,667 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $8,440 Cost: $1,200 |
$7,412 | 109,032 | $1,028 | 156 | - | - | - | - |
$7,412 109,032 kWh |
$1,028 156 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,716 Cost: $1,300 |
$3,264 | 47,996 | $452 | 69 | - | - | - | - |
$3,264 47,996 kWh |
$452 69 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $2,336 Cost: $1,200 |
$2,052 | 30,179 | $284 | 43 | - | - | - | - |
$2,052 30,179 kWh |
$284 43 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $441,902 Cost: $174,177 |
$120,752 | 1,776,438 | $18,126 | 2,747 | $318,744 | 58,165 | $(-15,720) | - | $120,752 1,776,438 kWh |
$18,126 2,747 kW-months/year |
$318,744 58,165 MMBtu |
$(-15,720) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $97,320 Cost: $12,130 |
$84,887 | 1,248,812 | $13,153 | 1,992 | - | - | $(-720) | - | $84,887 1,248,812 kWh |
$13,153 1,992 kW-months/year |
- - MMBtu |
$(-720) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||