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IAC Assessment: WV0276
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IAC Assessment: WV0276
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Paints and Allied Products
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 300,000
Annual Production 1,000 Thousand Gallons
Production Hrs. Annual 6,268
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $254,927 3,713,559 kWh $0.07
Natural Gas $315,620 68,987 MMBtu $4.58
TOTAL ENERGY COSTS $570,547
RECOMMENDED SAVINGS* $138,885 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,757
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$41,760
Cost:
$60,000
- - $41,760 9,118 -
-
kWh
$41,760
9,118
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$33,509
Cost:
$580
- - $33,509 7,316 -
-
kWh
$33,509
7,316
MMBtu
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$30,964
Cost:
$9,195
- - $30,964 6,760 -
-
kWh
$30,964
6,760
MMBtu
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,969
Cost:
$500
$8,969 130,678 - - $8,969
130,678
kWh
-
-
MMBtu
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,395
Cost:
$2,640
- - $8,395 1,833 -
-
kWh
$8,395
1,833
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,737
Cost:
$16,926
$6,737 98,192 - - $6,737
98,192
kWh
-
-
MMBtu
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,328
Cost:
$480
- - $2,328 508 -
-
kWh
$2,328
508
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,514
Cost:
$2,200
$2,514 36,550 - - $2,514
36,550
kWh
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,770
Cost:
$80
$1,770 25,702 - - $1,770
25,702
kWh
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,195
Cost:
-
$1,195 17,402 - - $1,195
17,402
kWh
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$744
Cost:
$320
$744 10,885 - - $744
10,885
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$138,885
Cost:
$92,921
$21,929 319,409 $116,956 25,535 $21,929
319,409
kWh
$116,956
25,535
MMBtu
TOTAL IMPLEMENTED Savings:
$97,757
Cost:
$83,226
$11,765 171,329 $85,992 18,775 $11,765
171,329
kWh
$85,992
18,775
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas