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IAC Assessment: WV0278
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IAC Assessment: WV0278
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Processed Vegetables
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 289,874
Annual Production 25,000,000 Pounds
Production Hrs. Annual 4,704
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $645,963 19,598,465 kWh $0.03
Electricity Demand $425,519 50,580 kW-months/year $8.41
Electricity Fees $57,200 - $ -
Natural Gas $68,542 11,291 MMBtu $6.07
Fuel Oil #6 $171,303 43,284 MMBtu $3.96
TOTAL ENERGY COSTS $1,368,527
RECOMMENDED SAVINGS* $213,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,692
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$81,748
Cost:
$300,000
- - - - $874 199 $874 200 - - $80,000 6,630,000 - - -
-
kWh
-
-
kW-months/year
$874
199
MMBtu
$874
200
MMBtu
-
-
Tgal
$80,000
6,630,000
lb
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$27,508
Cost:
$204
- - - - $13,754 3,099 $13,754 3,099 - - - - - - -
-
kWh
-
-
kW-months/year
$13,754
3,099
MMBtu
$13,754
3,099
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$23,200
Cost:
$1,000
- - - - $11,600 2,792 $11,600 2,793 - - - - - - -
-
kWh
-
-
kW-months/year
$11,600
2,792
MMBtu
$11,600
2,793
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 3.4151 MINIMIZE WATER USAGE Savings:
$21,233
Cost:
$3,420
- - - - $9,273 2,107 $9,274 2,107 $2,686 1,342,809 - - - - -
-
kWh
-
-
kW-months/year
$9,273
2,107
MMBtu
$9,274
2,107
MMBtu
$2,686
1,342,809
Tgal
-
-
lb
-
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$18,480
Cost:
$504
$11,761 327,867 $7,034 826 - - - - - - - - $(-315) - $11,761
327,867
kWh
$7,034
826
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-315)
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,072
Cost:
$1,915
- - - - $7,536 1,720 $7,536 1,721 - - - - - - -
-
kWh
-
-
kW-months/year
$7,536
1,720
MMBtu
$7,536
1,721
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$9,439
Cost:
$37,100
$5,907 164,666 $3,532 420 - - - - - - - - - - $5,907
164,666
kWh
$3,532
420
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,418
Cost:
$42
$2,764 77,125 $1,654 16 - - - - - - - - - - $2,764
77,125
kWh
$1,654
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,387
Cost:
$7,590
$2,407 67,184 $1,980 229 - - - - - - - - - - $2,407
67,184
kWh
$1,980
229
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,709
Cost:
$258
$2,321 64,706 $1,388 165 - - - - - - - - - - $2,321
64,706
kWh
$1,388
165
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,990
Cost:
-
$1,871 52,158 $1,119 133 - - - - - - - - - - $1,871
52,158
kWh
$1,119
133
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$674
Cost:
$242
$420 11,826 $254 30 - - - - - - - - - - $420
11,826
kWh
$254
30
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
13: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$335
Cost:
$1,960
$210 5,824 $125 15 - - - - - - - - - - $210
5,824
kWh
$125
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$213,193
Cost:
$354,235
$27,661 771,356 $17,086 1,834 $43,037 9,917 $43,038 9,920 $2,686 1,342,809 $80,000 6,630,000 $(-315) - $27,661
771,356
kWh
$17,086
1,834
kW-months/year
$43,037
9,917
MMBtu
$43,038
9,920
MMBtu
$2,686
1,342,809
Tgal
$80,000
6,630,000
lb
$(-315)
-
$
TOTAL IMPLEMENTED Savings:
$84,692
Cost:
$9,598
$21,124 589,040 $13,175 1,369 $25,354 5,891 $25,354 5,892 - - - - $(-315) - $21,124
589,040
kWh
$13,175
1,369
kW-months/year
$25,354
5,891
MMBtu
$25,354
5,892
MMBtu
-
-
Tgal
-
-
lb
$(-315)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Water Disposal Solid Waste (non-haz) Personnel Changes