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IAC Assessment: WV0279
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IAC Assessment: WV0279
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Plastic Injection Molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 93
Plant Area (Sq.Ft.) 72,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $321,628 5,941,500 kWh $0.05
Electricity Fees $6,227 - $ -
TOTAL ENERGY COSTS $327,855
RECOMMENDED SAVINGS* $115,841 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,137
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Electricity Usage Personnel Changes
$ kWh $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,327
Cost:
$15,420
$46,327 839,353 - - $46,327
839,353
kWh
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,812
Cost:
$20,095
$27,812 503,916 - - $27,812
503,916
kWh
-
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$11,747
Cost:
$700
$12,587 227,954 $(-840) - $12,587
227,954
kWh
$(-840)
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,443
Cost:
$2,540
$9,443 171,112 - - $9,443
171,112
kWh
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,983
Cost:
$165
$5,983 108,410 - - $5,983
108,410
kWh
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,685
Cost:
$510
$5,685 103,018 - - $5,685
103,018
kWh
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,123
Cost:
$2,300
$4,123 74,861 - - $4,123
74,861
kWh
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,474
Cost:
$1,400
$2,474 44,797 - - $2,474
44,797
kWh
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,083
Cost:
$70
$1,083 19,551 - - $1,083
19,551
kWh
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$744
Cost:
$135
$744 13,456 - - $744
13,456
kWh
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$420
Cost:
$260
$420 7,594 - - $420
7,594
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$115,841
Cost:
$43,595
$116,681 2,114,022 $(-840) - $116,681
2,114,022
kWh
$(-840)
-
$
TOTAL IMPLEMENTED Savings:
$105,137
Cost:
$41,565
$105,977 1,920,214 $(-840) - $105,977
1,920,214
kWh
$(-840)
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Personnel Changes Electricity Usage Personnel Changes