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IAC Assessment: WV0285
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IAC Assessment: WV0285
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Custom Rubber Products
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 43
Plant Area (Sq.Ft.) 25,000
Annual Production 750,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,035 1,408,080 kWh $0.05
Electricity Demand $27,403 5,048 kW-months/year $5.43
Natural Gas $8,163 925 MMBtu $8.82
TOTAL ENERGY COSTS $110,601
RECOMMENDED SAVINGS* $24,424 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,103
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,938
Cost:
$1
$10,786 202,463 $2,152 397 - - $10,786
202,463
kWh
$2,152
397
kW-months/year
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,455
Cost:
-
- - $4,455 822 - - -
-
kWh
$4,455
822
kW-months/year
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,782
Cost:
$450
$1,937 36,332 $385 71 $(-540) - $1,937
36,332
kWh
$385
71
kW-months/year
$(-540)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,648
Cost:
$30
$1,374 25,795 $274 51 - - $1,374
25,795
kWh
$274
51
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,310
Cost:
-
$1,092 20,465 $218 40 - - $1,092
20,465
kWh
$218
40
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,069
Cost:
$250
$890 16,848 $179 33 - - $890
16,848
kWh
$179
33
kW-months/year
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$448
Cost:
$240
$375 6,838 $73 13 - - $375
6,838
kWh
$73
13
kW-months/year
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$418
Cost:
$200
$349 6,552 $69 13 - - $349
6,552
kWh
$69
13
kW-months/year
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$356
Cost:
$215
$297 5,567 $59 11 - - $297
5,567
kWh
$59
11
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$24,424
Cost:
$1,386
$17,100 320,860 $7,864 1,451 $(-540) - $17,100
320,860
kWh
$7,864
1,451
kW-months/year
$(-540)
-
$
TOTAL IMPLEMENTED Savings:
$19,103
Cost:
$946
$16,376 307,470 $3,267 603 $(-540) - $16,376
307,470
kWh
$3,267
603
kW-months/year
$(-540)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes