IAC logo
IAC Assessment: WV0293
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0293
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2004
Principal Product Fabricated Structural Steel
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 77,500
Annual Production 15,000 Tons
Production Hrs. Annual 3,900
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,294 2,505,615 kWh $0.04
Electricity Demand $47,847 8,622 kW-months/year $5.55
Electricity Fees $(-388) - $ -
Natural Gas $46,758 3,904 MMBtu $11.98
TOTAL ENERGY COSTS $293,511
RECOMMENDED SAVINGS* $100,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,310
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,117
Cost:
$20,400
$14,740 373,402 $6,377 1,149 - - - - $14,740
373,402
kWh
$6,377
1,149
kW-months/year
-
-
gal
-
-
$
02: 2.5194 REDESIGN PROCESS Savings:
$12,155
Cost:
$10,080
$8,492 215,062 $3,663 660 - - - - $8,492
215,062
kWh
$3,663
660
kW-months/year
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,541
Cost:
$13,500
$6,167 156,069 $2,374 428 - - - - $6,167
156,069
kWh
$2,374
428
kW-months/year
-
-
gal
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,874
Cost:
$1,250
$3,542 89,658 $1,532 276 - - $(-1,200) - $3,542
89,658
kWh
$1,532
276
kW-months/year
-
-
gal
$(-1,200)
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,283
Cost:
$300
$1,908 48,339 $1,375 248 - - - - $1,908
48,339
kWh
$1,375
248
kW-months/year
-
-
gal
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,232
Cost:
$4,250
$2,256 57,135 $976 176 - - - - $2,256
57,135
kWh
$976
176
kW-months/year
-
-
gal
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,353
Cost:
$100
$1,643 41,500 $710 128 - - - - $1,643
41,500
kWh
$710
128
kW-months/year
-
-
gal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,935
Cost:
$400
$1,122 22,585 $813 147 - - - - $1,122
22,585
kWh
$813
147
kW-months/year
-
-
gal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,889
Cost:
$210
$1,319 33,400 $570 103 - - - - $1,319
33,400
kWh
$570
103
kW-months/year
-
-
gal
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,815
Cost:
$3,000
$1,504 38,090 $311 56 - - - - $1,504
38,090
kWh
$311
56
kW-months/year
-
-
gal
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,657
Cost:
$300
$1,157 29,282 $500 90 - - - - $1,157
29,282
kWh
$500
90
kW-months/year
-
-
gal
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$565
Cost:
$1,100
$393 9,961 $172 31 - - - - $393
9,961
kWh
$172
31
kW-months/year
-
-
gal
-
-
$
13: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$38,480
Cost:
$1,900
- - - - $38,480 1,924 - - -
-
kWh
-
-
kW-months/year
$38,480
1,924
gal
-
-
$
TOTAL RECOMMENDED Savings:
$100,896
Cost:
$56,790
$44,243 1,114,483 $19,373 3,492 $38,480 1,924 $(-1,200) - $44,243
1,114,483
kWh
$19,373
3,492
kW-months/year
$38,480
1,924
gal
$(-1,200)
-
$
TOTAL IMPLEMENTED Savings:
$40,310
Cost:
$39,910
$29,181 738,946 $12,329 2,222 - - $(-1,200) - $29,181
738,946
kWh
$12,329
2,222
kW-months/year
-
-
gal
$(-1,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes