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IAC Assessment: WV0296
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IAC Assessment: WV0296
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Apple Juice and Apple Sauce
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 311,000
Annual Production 1,440 Thousand Gallons
Production Hrs. Annual 1,440
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,679 5,130,986 kWh $0.04
Electricity Fees $25,859 - $ -
Fuel Oil #6 $351,899 53,306 MMBtu $6.60
TOTAL ENERGY COSTS $608,437
RECOMMENDED SAVINGS* $117,311 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,874
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #6 Personnel Changes Electricity Usage Fuel Oil #6 Personnel Changes
$ kWh $ MMBtu $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$70,180
Cost:
$130
- - $70,180 - - - -
-
kWh
$70,180
-
MMBtu
-
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$15,329
Cost:
$10,875
$(-645) (-12,892) $15,974 2,469 - - $(-645)
(-12,892)
kWh
$15,974
2,469
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,181
Cost:
$3,426
- - $9,181 1,419 - - -
-
kWh
$9,181
1,419
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,948
Cost:
$1,000
- - $8,948 1,383 - - -
-
kWh
$8,948
1,383
MMBtu
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,658
Cost:
$200
- - $4,658 720 - - -
-
kWh
$4,658
720
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,989
Cost:
$1,302
- - $2,989 462 - - -
-
kWh
$2,989
462
MMBtu
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,549
Cost:
$1,000
- - $1,549 253 - - -
-
kWh
$1,549
253
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,289
Cost:
$845
$1,289 25,674 - - - - $1,289
25,674
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,069
Cost:
$9,782
$1,069 21,298 - - - - $1,069
21,298
kWh
-
-
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,034
Cost:
$230
$1,310 26,224 - - $(-276) - $1,310
26,224
kWh
-
-
MMBtu
$(-276)
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$389
Cost:
$267
$389 7,779 - - - - $389
7,779
kWh
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$377
Cost:
$66
$377 7,536 - - - - $377
7,536
kWh
-
-
MMBtu
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$319
Cost:
$528
$319 6,387 - - - - $319
6,387
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$117,311
Cost:
$29,651
$4,108 82,006 $113,479 6,706 $(-276) - $4,108
82,006
kWh
$113,479
6,706
MMBtu
$(-276)
-
$
TOTAL IMPLEMENTED Savings:
$19,874
Cost:
$4,326
$2,006 40,147 $18,144 2,818 $(-276) - $2,006
40,147
kWh
$18,144
2,818
MMBtu
$(-276)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Fuel Oil #6 Personnel Changes Electricity Usage Fuel Oil #6 Personnel Changes