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IAC Assessment: WV0304
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IAC Assessment: WV0304
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Molded Door Skins
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 86,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $487,949 20,960,000 kWh $0.02
Electricity Demand $327,614 44,488 kW-months/year $7.36
Natural Gas $1,066,235 120,067 MMBtu $8.88
Wood $10,800 22,926 MMBtu $0.47
TOTAL ENERGY COSTS $1,892,598
RECOMMENDED SAVINGS* $121,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,480
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Electricity Usage Electricity Demand Natural Gas Wood
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$83,144
Cost:
$1,360
$(-1,118) (-48,052) $(-780) (-106) $89,795 10,112 $(-4,753) (-10,112) $(-1,118)
(-48,052)
kWh
$(-780)
(-106)
kW-months/year
$89,795
10,112
MMBtu
$(-4,753)
(-10,112)
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,964
Cost:
$2,752
$7,652 328,746 $3,312 450 - - - - $7,652
328,746
kWh
$3,312
450
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,373
Cost:
$220
$7,936 341,052 $3,437 467 - - - - $7,936
341,052
kWh
$3,437
467
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,483
Cost:
$4,491
- - - - $4,804 541 $679 1,445 -
-
kWh
-
-
kW-months/year
$4,804
541
MMBtu
$679
1,445
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,051
Cost:
$210
$2,129 91,489 $922 125 - - - - $2,129
91,489
kWh
$922
125
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,679
Cost:
$22
$1,869 80,332 $810 110 - - - - $1,869
80,332
kWh
$810
110
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,535
Cost:
$44
$1,071 45,972 $464 63 - - - - $1,071
45,972
kWh
$464
63
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,376
Cost:
-
$960 41,242 $416 57 - - - - $960
41,242
kWh
$416
57
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,328
Cost:
$271
$928 39,721 $400 54 - - - - $928
39,721
kWh
$400
54
kW-months/year
-
-
MMBtu
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$509
Cost:
$44
$355 15,249 $154 21 - - - - $355
15,249
kWh
$154
21
kW-months/year
-
-
MMBtu
-
-
MMBtu
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$418
Cost:
$154
$293 12,647 $125 17 - - - - $293
12,647
kWh
$125
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$121,860
Cost:
$9,568
$22,075 948,398 $9,260 1,258 $94,599 10,653 $(-4,074) (-8,667) $22,075
948,398
kWh
$9,260
1,258
kW-months/year
$94,599
10,653
MMBtu
$(-4,074)
(-8,667)
MMBtu
TOTAL IMPLEMENTED Savings:
$24,480
Cost:
$7,673
$13,258 569,705 $5,739 779 $4,804 541 $679 1,445 $13,258
569,705
kWh
$5,739
779
kW-months/year
$4,804
541
MMBtu
$679
1,445
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Wood Electricity Usage Electricity Demand Natural Gas Wood