Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Wear & Corrosion Resistant Coatings |
| NAICS | 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471 - Plating And Polishing |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 35 |
| Plant Area (Sq.Ft.) | 23,700 |
| Annual Production | 100,000 Pieces |
| Production Hrs. Annual | 6,656 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $150,940 | 2,761,680 | kWh | $0.05 |
| Electricity Demand | $47,222 | 8,830 | kW-months/year | $5.35 |
| Natural Gas | $88,144 | 9,838 | MMBtu | $8.96 |
| TOTAL ENERGY COSTS | $286,306 | |||
| RECOMMENDED SAVINGS* | $33,726 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $22,946 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $9,051 Cost: $901 |
- | - | - | - | $9,051 | 1,098 | - | - |
- - kWh |
- - kW-months/year |
$9,051 1,098 MMBtu |
- - $ |
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| 02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $5,726 Cost: $1,000 |
- | - | - | - | $5,966 | 724 | $(-240) | - |
- - kWh |
- - kW-months/year |
$5,966 724 MMBtu |
$(-240) - $ |
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| 03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $4,606 Cost: $3,300 |
$3,270 | 62,116 | $1,336 | 224 | - | - | - | - |
$3,270 62,116 kWh |
$1,336 224 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS |
Savings: $2,658 Cost: - |
$2,205 | 43,933 | $453 | 76 | - | - | - | - |
$2,205 43,933 kWh |
$453 76 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,969 Cost: $1,275 |
$1,635 | 31,058 | $334 | 56 | - | - | - | - |
$1,635 31,058 kWh |
$334 56 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING |
Savings: $1,739 Cost: $1,060 |
$678 | 12,892 | $1,061 | 178 | - | - | - | - |
$678 12,892 kWh |
$1,061 178 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,495 Cost: $2,560 |
$1,101 | 20,921 | $394 | 66 | - | - | - | - |
$1,101 20,921 kWh |
$394 66 kW-months/year |
- - MMBtu |
- - $ |
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| 08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $1,438 Cost: $640 |
$1,033 | 19,529 | $405 | 68 | - | - | - | - |
$1,033 19,529 kWh |
$405 68 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,395 Cost: - |
$1,157 | 22,239 | $238 | 40 | - | - | - | - |
$1,157 22,239 kWh |
$238 40 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $1,126 Cost: $20 |
$1,126 | 21,389 | - | - | - | - | - | - |
$1,126 21,389 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $985 Cost: $140 |
$818 | 15,543 | $167 | 28 | - | - | - | - |
$818 15,543 kWh |
$167 28 kW-months/year |
- - MMBtu |
- - $ |
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| 12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $550 Cost: $97 |
$509 | 9,669 | $101 | 17 | - | - | $(-60) | - |
$509 9,669 kWh |
$101 17 kW-months/year |
- - MMBtu |
$(-60) - $ |
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| 13: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $521 Cost: $609 |
$432 | 8,204 | $89 | 15 | - | - | - | - |
$432 8,204 kWh |
$89 15 kW-months/year |
- - MMBtu |
- - $ |
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| 14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $467 Cost: $20 |
$388 | 7,377 | $79 | 13 | - | - | - | - |
$388 7,377 kWh |
$79 13 kW-months/year |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $33,726 Cost: $11,622 |
$14,352 | 274,870 | $4,657 | 781 | $15,017 | 1,822 | $(-300) | - | $14,352 274,870 kWh |
$4,657 781 kW-months/year |
$15,017 1,822 MMBtu |
$(-300) - $ |
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| TOTAL IMPLEMENTED |
Savings: $22,946 Cost: $5,281 |
$6,671 | 128,692 | $1,498 | 251 | $15,017 | 1,822 | $(-240) | - | $6,671 128,692 kWh |
$1,498 251 kW-months/year |
$15,017 1,822 MMBtu |
$(-240) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||