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IAC Assessment: WV0316
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IAC Assessment: WV0316
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Orthopedic Supplies
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 140,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $349,628 6,048,941 kWh $0.06
Electricity Fees $4,991 - $ -
Natural Gas $177,051 20,434 MMBtu $8.66
TOTAL ENERGY COSTS $531,670
RECOMMENDED SAVINGS* $47,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,854
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$10,848
Cost:
$1,000
- - $11,388 1,315 $(-540) - - - -
-
kWh
$11,388
1,315
MMBtu
$(-540)
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,434
Cost:
-
$9,554 179,023 - - $(-120) - - - $9,554
179,023
kWh
-
-
MMBtu
$(-120)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,222
Cost:
-
$5,222 88,941 - - - - - - $5,222
88,941
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,152
Cost:
$2,375
$4,152 70,812 - - - - - - $4,152
70,812
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,816
Cost:
$580
- - $3,816 441 - - - - -
-
kWh
$3,816
441
MMBtu
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,317
Cost:
$1,705
- - $3,317 383 - - - - -
-
kWh
$3,317
383
MMBtu
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,199
Cost:
$1,000
- - $3,559 411 $(-360) - - - -
-
kWh
$3,559
411
MMBtu
$(-360)
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,722
Cost:
-
$994 16,960 - - $1,080 - $648 - $994
16,960
kWh
-
-
MMBtu
$1,080
-
$
$648
-
$
09: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$2,491
Cost:
$60
$2,491 42,487 - - - - - - $2,491
42,487
kWh
-
-
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$825
Cost:
$141
$825 14,064 - - - - - - $825
14,064
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$783
Cost:
$70
- - $783 90 - - - - -
-
kWh
$783
90
MMBtu
-
-
$
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$552
Cost:
$345
$912 15,529 - - $(-360) - - - $912
15,529
kWh
-
-
MMBtu
$(-360)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,361
Cost:
$7,276
$24,150 427,816 $22,863 2,640 $(-300) - $648 - $24,150
427,816
kWh
$22,863
2,640
MMBtu
$(-300)
-
$
$648
-
$
TOTAL IMPLEMENTED Savings:
$30,854
Cost:
$2,616
$14,776 268,063 $15,730 1,816 $(-300) - $648 - $14,776
268,063
kWh
$15,730
1,816
MMBtu
$(-300)
-
$
$648
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost