Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Custom Engineered Foam Products |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3131 - Footwear Cut Stock |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 10,000,000 Pieces |
| Production Hrs. Annual | 4,914 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $154,859 | 2,771,240 | kWh | $0.06 |
| Electricity Demand | $45,881 | 8,012 | kW-months/year | $5.73 |
| Natural Gas | $46,314 | 6,699 | MMBtu | $6.91 |
| TOTAL ENERGY COSTS | $247,054 | |||
| RECOMMENDED SAVINGS* | $28,555 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $17,434 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $7,154 Cost: $535 |
$2,734 | 48,931 | $682 | 119 | $3,738 | 541 | - | - |
$2,734 48,931 kWh |
$682 119 kW-months/year |
$3,738 541 MMBtu |
- - $ |
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| 02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $6,038 Cost: $1,300 |
$4,829 | 86,346 | $1,209 | 211 | - | - | - | - |
$4,829 86,346 kWh |
$1,209 211 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION |
Savings: $3,621 Cost: $4,400 |
- | - | - | - | $3,621 | 524 | - | - |
- - kWh |
- - kW-months/year |
$3,621 524 MMBtu |
- - $ |
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| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,456 Cost: - |
$1,964 | 35,243 | $492 | 86 | - | - | - | - |
$1,964 35,243 kWh |
$492 86 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $2,354 Cost: $1,476 |
$1,647 | 29,476 | $707 | 123 | - | - | - | - |
$1,647 29,476 kWh |
$707 123 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $2,156 Cost: $5,590 |
- | - | - | - | $2,156 | 312 | - | - |
- - kWh |
- - kW-months/year |
$2,156 312 MMBtu |
- - $ |
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| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,615 Cost: $1,000 |
- | - | - | - | $1,755 | 254 | $(-140) | - |
- - kWh |
- - kW-months/year |
$1,755 254 MMBtu |
$(-140) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,207 Cost: $3,570 |
$966 | 17,239 | $241 | 42 | - | - | - | - |
$966 17,239 kWh |
$241 42 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $820 Cost: $660 |
$656 | 11,720 | $164 | 29 | - | - | - | - |
$656 11,720 kWh |
$164 29 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $573 Cost: $300 |
$458 | 8,167 | $115 | 20 | - | - | - | - |
$458 8,167 kWh |
$115 20 kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $561 Cost: $327 |
$786 | 14,064 | $195 | 34 | - | - | $(-420) | - |
$786 14,064 kWh |
$195 34 kW-months/year |
- - MMBtu |
$(-420) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $28,555 Cost: $19,158 |
$14,040 | 251,186 | $3,805 | 664 | $11,270 | 1,631 | $(-560) | - | $14,040 251,186 kWh |
$3,805 664 kW-months/year |
$11,270 1,631 MMBtu |
$(-560) - $ |
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| TOTAL IMPLEMENTED |
Savings: $17,434 Cost: $10,492 |
$7,106 | 127,197 | $1,774 | 310 | $9,114 | 1,319 | $(-560) | - | $7,106 127,197 kWh |
$1,774 310 kW-months/year |
$9,114 1,319 MMBtu |
$(-560) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||