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IAC Assessment: WV0319
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IAC Assessment: WV0319
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Custom Engineered Foam Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3131 - Footwear Cut Stock
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 100,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,914
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,859 2,771,240 kWh $0.06
Electricity Demand $45,881 8,012 kW-months/year $5.73
Natural Gas $46,314 6,699 MMBtu $6.91
TOTAL ENERGY COSTS $247,054
RECOMMENDED SAVINGS* $28,555 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,434
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,154
Cost:
$535
$2,734 48,931 $682 119 $3,738 541 - - $2,734
48,931
kWh
$682
119
kW-months/year
$3,738
541
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,038
Cost:
$1,300
$4,829 86,346 $1,209 211 - - - - $4,829
86,346
kWh
$1,209
211
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$3,621
Cost:
$4,400
- - - - $3,621 524 - - -
-
kWh
-
-
kW-months/year
$3,621
524
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,456
Cost:
-
$1,964 35,243 $492 86 - - - - $1,964
35,243
kWh
$492
86
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,354
Cost:
$1,476
$1,647 29,476 $707 123 - - - - $1,647
29,476
kWh
$707
123
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,156
Cost:
$5,590
- - - - $2,156 312 - - -
-
kWh
-
-
kW-months/year
$2,156
312
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,615
Cost:
$1,000
- - - - $1,755 254 $(-140) - -
-
kWh
-
-
kW-months/year
$1,755
254
MMBtu
$(-140)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,207
Cost:
$3,570
$966 17,239 $241 42 - - - - $966
17,239
kWh
$241
42
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$820
Cost:
$660
$656 11,720 $164 29 - - - - $656
11,720
kWh
$164
29
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$573
Cost:
$300
$458 8,167 $115 20 - - - - $458
8,167
kWh
$115
20
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$561
Cost:
$327
$786 14,064 $195 34 - - $(-420) - $786
14,064
kWh
$195
34
kW-months/year
-
-
MMBtu
$(-420)
-
$
TOTAL RECOMMENDED Savings:
$28,555
Cost:
$19,158
$14,040 251,186 $3,805 664 $11,270 1,631 $(-560) - $14,040
251,186
kWh
$3,805
664
kW-months/year
$11,270
1,631
MMBtu
$(-560)
-
$
TOTAL IMPLEMENTED Savings:
$17,434
Cost:
$10,492
$7,106 127,197 $1,774 310 $9,114 1,319 $(-560) - $7,106
127,197
kWh
$1,774
310
kW-months/year
$9,114
1,319
MMBtu
$(-560)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes