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IAC Assessment: WV0324
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IAC Assessment: WV0324
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Press Wood Pallets
NAICS 321920 - Wood Container and Pallet Manufacturing
SIC 2448 - Wood Pallets And Skids
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 35,000
Annual Production 40,000 Tons
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $350,087 5,536,500 kWh $0.06
Electricity Fees $6,678 - $ -
Natural Gas $375,885 70,043 MMBtu $5.37
TOTAL ENERGY COSTS $732,650
RECOMMENDED SAVINGS* $36,937 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,081
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes
$ kWh $ $ $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,798
Cost:
$10,700
- - $11,798 - - - - - -
-
kWh
$11,798
-
$
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,542
Cost:
$6,594
- - - - $7,542 1,404 - - -
-
kWh
-
-
$
$7,542
1,404
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,407
Cost:
$900
$5,407 83,919 - - - - - - $5,407
83,919
kWh
-
-
$
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,674
Cost:
$135
$2,794 43,364 - - - - $(-120) - $2,794
43,364
kWh
-
-
$
-
-
MMBtu
$(-120)
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,788
Cost:
-
- - $1,788 - - - - - -
-
kWh
$1,788
-
$
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,567
Cost:
-
$1,567 24,373 - - - - - - $1,567
24,373
kWh
-
-
$
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,475
Cost:
$1,005
$(-378) (-5,860) - - $1,853 345 - - $(-378)
(-5,860)
kWh
-
-
$
$1,853
345
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,399
Cost:
$60
$1,399 21,709 - - - - - - $1,399
21,709
kWh
-
-
$
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,312
Cost:
$165
$1,492 23,275 - - - - $(-180) - $1,492
23,275
kWh
-
-
$
-
-
MMBtu
$(-180)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$831
Cost:
$70
$831 12,891 - - - - - - $831
12,891
kWh
-
-
$
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$748
Cost:
$2,542
$748 11,602 - - - - - - $748
11,602
kWh
-
-
$
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$396
Cost:
$140
$396 6,156 - - - - - - $396
6,156
kWh
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$36,937
Cost:
$22,311
$14,256 221,429 $13,586 - $9,395 1,749 $(-300) - $14,256
221,429
kWh
$13,586
-
$
$9,395
1,749
MMBtu
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$20,081
Cost:
$10,406
$12,839 199,424 - - $7,542 1,404 $(-300) - $12,839
199,424
kWh
-
-
$
$7,542
1,404
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes