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IAC Assessment: WV0334
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IAC Assessment: WV0334
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Industrial Storage Bins
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 190,000
Annual Production 24,500,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $899,353 13,300,200 kWh $0.07
Electricity Demand $200,721 22,768 kW-months/year $8.82
Electricity Fees $1,689 - $ -
Natural Gas $106,204 10,148 MMBtu $10.47
TOTAL ENERGY COSTS $1,207,967
RECOMMENDED SAVINGS* $120,653 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,261
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$50,392
Cost:
$80,000
- - - - - - $50,392 4,813 - - -
-
kWh
-
-
kW-months/year
-
-
$
$50,392
4,813
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,971
Cost:
$13,343
$17,146 327,210 $4,825 547 - - - - - - $17,146
327,210
kWh
$4,825
547
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,449
Cost:
$12,020
- - - - $20,449 - - - - - -
-
kWh
-
-
kW-months/year
$20,449
-
$
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,461
Cost:
$648
$9,916 189,278 $2,385 270 - - - - $(-840) - $9,916
189,278
kWh
$2,385
270
kW-months/year
-
-
$
-
-
MMBtu
$(-840)
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,398
Cost:
$350
- - $5,398 612 - - - - - - -
-
kWh
$5,398
612
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$3,560
Cost:
$892
$768 14,650 $185 21 - - $2,607 249 - - $768
14,650
kWh
$185
21
kW-months/year
-
-
$
$2,607
249
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,103
Cost:
$473
$2,103 40,141 - - - - - - - - $2,103
40,141
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,543
Cost:
$650
$829 15,739 $714 81 - - - - - - $829
15,739
kWh
$714
81
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,275
Cost:
$2,748
$1,028 19,631 $247 28 - - - - - - $1,028
19,631
kWh
$247
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,226
Cost:
-
$744 14,209 $482 55 - - - - - - $744
14,209
kWh
$482
55
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$874
Cost:
$145
$706 13,444 $168 19 - - - - - - $706
13,444
kWh
$168
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$401
Cost:
$170
$322 6,153 $79 9 - - - - - - $322
6,153
kWh
$79
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$120,653
Cost:
$111,439
$33,562 640,455 $14,483 1,642 $20,449 - $52,999 5,062 $(-840) - $33,562
640,455
kWh
$14,483
1,642
kW-months/year
$20,449
-
$
$52,999
5,062
MMBtu
$(-840)
-
$
TOTAL IMPLEMENTED Savings:
$70,261
Cost:
$31,439
$33,562 640,455 $14,483 1,642 $20,449 - $2,607 249 $(-840) - $33,562
640,455
kWh
$14,483
1,642
kW-months/year
$20,449
-
$
$2,607
249
MMBtu
$(-840)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes