Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Dairy |
| NAICS | 311930 - Flavoring Syrup and Concentrate Manufacturing |
| SIC | 2086 - Bottled And Canned Soft Drinks |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 370 |
| Plant Area (Sq.Ft.) | 450,000 |
| Annual Production | 75,000 Thousand Gallons |
| Production Hrs. Annual | 8,760 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,364,436 | 60,885,145 | kWh | $0.02 |
| Electricity Demand | $806,671 | 106,421 | kW-months/year | $7.58 |
| Electricity Fees | $155,767 | - | $ | - |
| Natural Gas | $3,768,559 | 445,178 | MMBtu | $8.47 |
| TOTAL ENERGY COSTS | $6,095,433 | |||
| RECOMMENDED SAVINGS* | $795,728 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $714,641 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $151,419 Cost: $4,500 |
- | - | - | - | $151,944 | 17,945 | $(-525) | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$151,944 17,945 MMBtu |
$(-525) - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $124,707 Cost: $188,500 |
$88,096 | 3,526,400 | $36,611 | 4,830 | - | - | - | - | - | - | - | - |
$88,096 3,526,400 kWh |
$36,611 4,830 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $103,142 Cost: $100,000 |
- | - | - | - | $75,349 | 8,896 | - | - | $20,000 | - | $7,793 | - |
- - kWh |
- - kW-months/year |
$75,349 8,896 MMBtu |
- - $ |
$20,000 - $ |
$7,793 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN |
Savings: $87,693 Cost: $208,500 |
- | - | - | - | $44,052 | 5,201 | $3,500 | - | $14,747 | - | $25,394 | - |
- - kWh |
- - kW-months/year |
$44,052 5,201 MMBtu |
$3,500 - $ |
$14,747 - $ |
$25,394 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $76,391 Cost: $42,250 |
- | - | - | - | $76,391 | 9,019 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$76,391 9,019 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE |
Savings: $74,909 Cost: $77,050 |
- | - | - | - | $74,909 | 8,844 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$74,909 8,844 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING |
Savings: $41,893 Cost: $112,000 |
- | - | - | - | $41,893 | 4,946 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$41,893 4,946 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $26,961 Cost: $1,000 |
$20,315 | 813,075 | $8,443 | 1,114 | - | - | $(-1,797) | - | - | - | - | - |
$20,315 813,075 kWh |
$8,443 1,114 kW-months/year |
- - MMBtu |
$(-1,797) - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $26,439 Cost: $2,700 |
- | - | $26,439 | 3,489 | - | - | - | - | - | - | - | - |
- - kWh |
$26,439 3,489 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $23,049 Cost: $280 |
$16,280 | 651,632 | $6,769 | 893 | - | - | - | - | - | - | - | - |
$16,280 651,632 kWh |
$6,769 893 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $18,125 Cost: $2,570 |
- | - | - | - | $18,125 | 2,140 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$18,125 2,140 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $15,068 Cost: $1,000 |
- | - | - | - | $15,068 | 1,779 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$15,068 1,779 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $11,020 Cost: $1,348 |
$10,158 | 406,684 | $4,222 | 557 | - | - | $(-3,360) | - | - | - | - | - |
$10,158 406,684 kWh |
$4,222 557 kW-months/year |
- - MMBtu |
$(-3,360) - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $6,759 Cost: $35 |
$4,773 | 190,892 | $1,986 | 262 | - | - | - | - | - | - | - | - |
$4,773 190,892 kWh |
$1,986 262 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,938 Cost: - |
$2,782 | 111,340 | $1,156 | 153 | - | - | - | - | - | - | - | - |
$2,782 111,340 kWh |
$1,156 153 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $2,240 Cost: $93 |
$1,581 | 63,387 | $659 | 87 | - | - | - | - | - | - | - | - |
$1,581 63,387 kWh |
$659 87 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 17: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,975 Cost: $2,344 |
$1,596 | 63,847 | $659 | 87 | - | - | $(-280) | - | - | - | - | - |
$1,596 63,847 kWh |
$659 87 kW-months/year |
- - MMBtu |
$(-280) - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $795,728 Cost: $744,170 |
$145,581 | 5,827,257 | $86,944 | 11,472 | $497,731 | 58,770 | $(-2,462) | - | $34,747 | - | $33,187 | - | $145,581 5,827,257 kWh |
$86,944 11,472 kW-months/year |
$497,731 58,770 MMBtu |
$(-2,462) - $ |
$34,747 - $ |
$33,187 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $714,641 Cost: $667,027 |
$141,218 | 5,652,530 | $85,129 | 11,232 | $422,822 | 49,926 | $(-2,462) | - | $34,747 | - | $33,187 | - | $141,218 5,652,530 kWh |
$85,129 11,232 kW-months/year |
$422,822 49,926 MMBtu |
$(-2,462) - $ |
$34,747 - $ |
$33,187 - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||