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IAC Assessment: WV0343
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IAC Assessment: WV0343
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Speciality Graphite
NAICS 335991 - Carbon and Graphite Product Manufacturing
SIC 3624 - Carbon And Graphite Products
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 899,000
Annual Production 0 Units
Production Hrs. Annual 5,824
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,607,560 76,660,000 kWh $0.02
Electricity Demand $1,338,122 177,214 kW-months/year $7.55
Natural Gas $4,771,868 491,893 MMBtu $9.70
TOTAL ENERGY COSTS $7,717,550
RECOMMENDED SAVINGS* $2,320,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,166,408
Cost:
$1,460,000
- - - - $1,166,408 91,483 - - -
-
kWh
-
-
kW-months/year
$1,166,408
91,483
MMBtu
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,096,704
Cost:
$1,539,100
- - - - $1,096,704 86,016 - - -
-
kWh
-
-
kW-months/year
$1,096,704
86,016
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$21,955
Cost:
$3,114
- - - - $21,955 1,722 - - -
-
kWh
-
-
kW-months/year
$21,955
1,722
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,918
Cost:
-
$12,666 604,440 $6,252 828 - - - - $12,666
604,440
kWh
$6,252
828
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,836
Cost:
$2,255
$(-37) (-1,758) $(-23) (-3) $11,896 933 - - $(-37)
(-1,758)
kWh
$(-23)
(-3)
kW-months/year
$11,896
933
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,236
Cost:
$635
$3,134 149,430 $1,750 232 - - $(-648) - $3,134
149,430
kWh
$1,750
232
kW-months/year
-
-
MMBtu
$(-648)
-
$
TOTAL RECOMMENDED Savings:
$2,320,057
Cost:
$3,005,104
$15,763 752,112 $7,979 1,057 $2,296,963 180,154 $(-648) - $15,763
752,112
kWh
$7,979
1,057
kW-months/year
$2,296,963
180,154
MMBtu
$(-648)
-
$
TOTAL IMPLEMENTED Savings:
$45,109
Cost:
$3,749
$15,800 753,870 $8,002 1,060 $21,955 1,722 $(-648) - $15,800
753,870
kWh
$8,002
1,060
kW-months/year
$21,955
1,722
MMBtu
$(-648)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes