IAC logo
IAC Assessment: WV0345
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0345
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2006
Principal Product Incandescent Lamp Products
NAICS 335121 - Residential Electric Lighting Fixture Manufacturing
SIC 3645 - Residential Lighting Fixtures
Sales $100,000,000-$500,000,000
# of Employees 401
Plant Area (Sq.Ft.) 520,000
Annual Production 500,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $647,790 27,470,798 kWh $0.02
Electricity Demand $407,019 47,713 kW-months/year $8.53
Natural Gas $1,714,379 171,617 MMBtu $9.99
TOTAL ENERGY COSTS $2,769,188
RECOMMENDED SAVINGS* $564,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,269
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$390,000
Cost:
$140,000
- - - - $390,000 39,000 - - -
-
kWh
-
-
kW-months/year
$390,000
39,000
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$38,402
Cost:
$8,000
- - $38,402 4,502 - - - - -
-
kWh
$38,402
4,502
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,574
Cost:
$60,657
$21,875 918,260 $13,699 1,606 - - - - $21,875
918,260
kWh
$13,699
1,606
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,653
Cost:
$26,300
$8,118 340,759 $14,535 1,704 - - - - $8,118
340,759
kWh
$14,535
1,704
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,346
Cost:
$2,805
$10,351 434,512 $5,295 621 - - $(-300) - $10,351
434,512
kWh
$5,295
621
kW-months/year
-
-
MMBtu
$(-300)
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$14,670
Cost:
$1,000
$10,414 437,156 $5,323 624 - - $(-1,067) - $10,414
437,156
kWh
$5,323
624
kW-months/year
-
-
MMBtu
$(-1,067)
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$10,829
Cost:
$6,280
- - - - $10,829 1,084 - - -
-
kWh
-
-
kW-months/year
$10,829
1,084
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,402
Cost:
$1,000
$5,775 242,311 $3,627 425 - - - - $5,775
242,311
kWh
$3,627
425
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,834
Cost:
$10,400
$4,139 173,712 $2,695 316 - - - - $4,139
173,712
kWh
$2,695
316
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,809
Cost:
$49,405
$4,216 176,966 $2,593 304 - - - - $4,216
176,966
kWh
$2,593
304
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,570
Cost:
-
$3,685 154,704 $1,885 221 - - - - $3,685
154,704
kWh
$1,885
221
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,468
Cost:
$800
$5,207 218,578 $2,661 312 - - $(-2,400) - $5,207
218,578
kWh
$2,661
312
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
13: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,389
Cost:
$6,500
$2,527 106,066 $862 101 - - - - $2,527
106,066
kWh
$862
101
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$564,946
Cost:
$313,147
$76,307 3,203,024 $91,577 10,736 $400,829 40,084 $(-3,767) - $76,307
3,203,024
kWh
$91,577
10,736
kW-months/year
$400,829
40,084
MMBtu
$(-3,767)
-
$
TOTAL IMPLEMENTED Savings:
$87,269
Cost:
$115,667
$57,838 2,427,783 $33,198 3,892 - - $(-3,767) - $57,838
2,427,783
kWh
$33,198
3,892
kW-months/year
-
-
MMBtu
$(-3,767)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes