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IAC Assessment: WV0353
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IAC Assessment: WV0353
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Pork and beef patties
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 65,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $335,582 14,407,296 kWh $0.02
Electricity Demand $268,559 31,594 kW-months/year $8.50
Electricity Fees $6,905 - $ -
Natural Gas $1,726,492 133,084 MMBtu $12.97
TOTAL ENERGY COSTS $2,337,538
RECOMMENDED SAVINGS* $441,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,692
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$187,287
Cost:
$59,000
- - - - - - $187,287 14,440 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$187,287
14,440
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$133,786
Cost:
$400,000
- - - - - - $133,786 10,315 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$133,786
10,315
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$48,101
Cost:
$4,000
- - - - - - $48,261 3,721 $(-160) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$48,261
3,721
MMBtu
$(-160)
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$24,450
Cost:
$50,000
- - - - - - $22,360 1,724 - - $627 - $1,463 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,360
1,724
MMBtu
-
-
$
$627
-
$
$1,463
-
Tgal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,839
Cost:
$2,960
- - - - - - $13,839 1,067 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,839
1,067
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,776
Cost:
$300
$6,574 282,376 $2,202 259 - - - - - - - - - - - - $6,574
282,376
kWh
$2,202
259
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,148
Cost:
$19,000
$3,705 159,185 $3,443 405 - - - - - - - - - - - - $3,705
159,185
kWh
$3,443
405
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,712
Cost:
$400
$743 31,796 $144 17 - - $4,825 372 - - - - - - - - $743
31,796
kWh
$144
17
kW-months/year
-
-
$
$4,825
372
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,799
Cost:
$17,500
- - - - $4,799 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,799
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,101
Cost:
$3,500
$2,321 99,729 $780 137 - - - - - - - - - - - - $2,321
99,729
kWh
$780
137
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,883
Cost:
$400
$1,438 61,823 $1,405 165 - - - - $(-960) - - - - - - - $1,438
61,823
kWh
$1,405
165
kW-months/year
-
-
$
-
-
MMBtu
$(-960)
-
$
-
-
$
-
-
Tgal
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,356
Cost:
$200
$1,016 43,579 $340 40 - - - - - - - - - - - - $1,016
43,579
kWh
$340
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
13: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$887
Cost:
$200
$887 38,227 - - - - - - - - - - - - - - $887
38,227
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$796
Cost:
$3,000
$552 23,729 - - - - - - - - - - - - $244 - $552
23,729
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
$244
-
$
TOTAL RECOMMENDED Savings:
$441,921
Cost:
$560,460
$17,236 740,444 $8,314 1,023 $4,799 - $410,358 31,639 $(-1,120) - $627 - $1,463 - $244 - $17,236
740,444
kWh
$8,314
1,023
kW-months/year
$4,799
-
$
$410,358
31,639
MMBtu
$(-1,120)
-
$
$627
-
$
$1,463
-
Tgal
$244
-
$
TOTAL IMPLEMENTED Savings:
$70,692
Cost:
$30,400
$15,477 665,069 $7,830 966 - - $48,261 3,721 $(-1,120) - - - - - $244 - $15,477
665,069
kWh
$7,830
966
kW-months/year
-
-
$
$48,261
3,721
MMBtu
$(-1,120)
-
$
-
-
$
-
-
Tgal
$244
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost