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IAC Assessment: WV0356
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IAC Assessment: WV0356
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Metal forming presses
NAICS 333517 - Machine Tool Manufacturing
SIC 3549 - Metalworking Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 161,851
Annual Production 100 Pieces
Production Hrs. Annual 2,574
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,276 1,395,366 kWh $0.04
Electricity Demand $48,885 5,019 kW-months/year $9.74
Electricity Fees $1,860 - $ -
Natural Gas $137,044 11,141 MMBtu $12.30
TOTAL ENERGY COSTS $243,065
RECOMMENDED SAVINGS* $37,874 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,814
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,825
Cost:
$33,400
$5,679 143,344 $4,146 426 - - - - $5,679
143,344
kWh
$4,146
426
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$6,101
Cost:
$16,300
- - - - $6,101 496 - - -
-
kWh
-
-
kW-months/year
$6,101
496
MMBtu
-
-
$
03: 2.7234 USE HEAT PUMP FOR SPACE CONDITIONING Savings:
$5,326
Cost:
$9,600
- - - - $5,326 433 - - -
-
kWh
-
-
kW-months/year
$5,326
433
MMBtu
-
-
$
04: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,096
Cost:
$3,400
- - - - $4,096 333 - - -
-
kWh
-
-
kW-months/year
$4,096
333
MMBtu
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,275
Cost:
-
- - $4,675 480 - - $(-2,400) - -
-
kWh
$4,675
480
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,880
Cost:
-
$877 22,142 $1,003 103 - - - - $877
22,142
kWh
$1,003
103
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,349
Cost:
$1,000
$765 19,305 $584 60 - - - - $765
19,305
kWh
$584
60
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,061
Cost:
$1,000
- - - - $1,181 96 $(-120) - -
-
kWh
-
-
kW-months/year
$1,181
96
MMBtu
$(-120)
-
$
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$942
Cost:
$1,100
$302 7,681 - - $640 52 - - $302
7,681
kWh
-
-
kW-months/year
$640
52
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$855
Cost:
$1,900
$397 10,027 $458 47 - - - - $397
10,027
kWh
$458
47
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$715
Cost:
$350
$403 10,177 $312 32 - - - - $403
10,177
kWh
$312
32
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$697
Cost:
$1,080
$697 17,580 - - - - - - $697
17,580
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$674
Cost:
$155
$382 9,678 $292 30 - - - - $382
9,678
kWh
$292
30
kW-months/year
-
-
MMBtu
-
-
$
14: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$587
Cost:
$500
- - - - $587 47 - - -
-
kWh
-
-
kW-months/year
$587
47
MMBtu
-
-
$
15: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$504
Cost:
$270
$293 7,325 $331 34 - - $(-120) - $293
7,325
kWh
$331
34
kW-months/year
-
-
MMBtu
$(-120)
-
$
16: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$499
Cost:
$280
$499 12,564 - - - - - - $499
12,564
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
17: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$488
Cost:
$40
$274 6,918 $214 22 - - - - $274
6,918
kWh
$214
22
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,874
Cost:
$70,375
$10,568 266,741 $12,015 1,234 $17,931 1,457 $(-2,640) - $10,568
266,741
kWh
$12,015
1,234
kW-months/year
$17,931
1,457
MMBtu
$(-2,640)
-
$
TOTAL IMPLEMENTED Savings:
$11,814
Cost:
$14,240
$3,706 93,474 $2,902 298 $5,326 433 $(-120) - $3,706
93,474
kWh
$2,902
298
kW-months/year
$5,326
433
MMBtu
$(-120)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes