Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Decorative metal sheets, toys |
| NAICS | 339930 - Doll, Toy, and Game Manufacturing |
| SIC | 3944 - Games, Toys, and Children's Vehicles, Except Dolls and Bicycles |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 600,000 |
| Annual Production | 42,000,000 Units |
| Production Hrs. Annual | 4,160 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $184,725 | 4,844,700 | kWh | $0.04 |
| Electricity Demand | $288,720 | 14,436 | kW-months/year | $20.00 |
| Electricity Fees | $6,862 | - | $ | - |
| Natural Gas | $814,023 | 88,042 | MMBtu | $9.25 |
| TOTAL ENERGY COSTS | $1,294,330 | |||
| RECOMMENDED SAVINGS* | $153,874 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $25,073 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $48,535 Cost: $170,000 |
- | - | - | - | $48,535 | 5,247 | - | - |
- - kWh |
- - kW-months/year |
$48,535 5,247 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS |
Savings: $44,169 Cost: $15,000 |
- | - | - | - | $44,169 | 4,775 | - | - |
- - kWh |
- - kW-months/year |
$44,169 4,775 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $31,939 Cost: $70,000 |
$12,699 | 333,307 | $19,240 | 962 | - | - | - | - |
$12,699 333,307 kWh |
$19,240 962 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $5,938 Cost: $700 |
- | - | - | - | $5,938 | 645 | - | - |
- - kWh |
- - kW-months/year |
$5,938 645 MMBtu |
- - $ |
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| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $5,516 Cost: $1,900 |
$2,252 | 59,098 | $3,564 | 178 | - | - | $(-300) | - |
$2,252 59,098 kWh |
$3,564 178 kW-months/year |
- - MMBtu |
$(-300) - $ |
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| 06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $5,399 Cost: $1,000 |
$2,252 | 59,098 | $3,564 | 178 | - | - | $(-417) | - |
$2,252 59,098 kWh |
$3,564 178 kW-months/year |
- - MMBtu |
$(-417) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $4,158 Cost: $400 |
$1,898 | 49,810 | $2,260 | 113 | - | - | - | - |
$1,898 49,810 kWh |
$2,260 113 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $2,676 Cost: $3,700 |
$574 | 15,048 | $2,102 | 105 | - | - | - | - |
$574 15,048 kWh |
$2,102 105 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,188 Cost: $25 |
$868 | 22,783 | $1,320 | 66 | - | - | - | - |
$868 22,783 kWh |
$1,320 66 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,930 Cost: $300 |
$770 | 20,203 | $1,160 | 58 | - | - | - | - |
$770 20,203 kWh |
$1,160 58 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,426 Cost: $900 |
$706 | 18,533 | $720 | 36 | - | - | - | - |
$706 18,533 kWh |
$720 36 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $153,874 Cost: $263,925 |
$22,019 | 577,880 | $33,930 | 1,696 | $98,642 | 10,667 | $(-717) | - | $22,019 577,880 kWh |
$33,930 1,696 kW-months/year |
$98,642 10,667 MMBtu |
$(-717) - $ |
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| TOTAL IMPLEMENTED |
Savings: $25,073 Cost: $8,525 |
$7,422 | 194,763 | $12,430 | 621 | $5,938 | 645 | $(-717) | - | $7,422 194,763 kWh |
$12,430 621 kW-months/year |
$5,938 645 MMBtu |
$(-717) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||