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IAC Assessment: WV0364
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IAC Assessment: WV0364
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Sprockets, Gears, Connecting Rods
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 394
Plant Area (Sq.Ft.) 80,000,000
Annual Production 48,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,478,639 59,027,346 kWh $0.03
Electricity Demand $1,011,123 110,990 kW-months/year $9.11
Electricity Fees $28,130 - $ -
Natural Gas $144,296 12,019 MMBtu $12.01
TOTAL ENERGY COSTS $2,662,188
RECOMMENDED SAVINGS* $175,709 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $119,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$37,506
Cost:
$7,700
- - $37,506 4,117 - - - - -
-
kWh
$37,506
4,117
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$29,507
Cost:
$12,903
$17,099 681,225 $12,408 1,632 - - - - $17,099
681,225
kWh
$12,408
1,632
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$28,283
Cost:
-
$16,385 652,804 $11,898 1,306 - - - - $16,385
652,804
kWh
$11,898
1,306
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$25,424
Cost:
$32,700
$25,424 1,012,901 - - - - - - $25,424
1,012,901
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,229
Cost:
$40,317
$9,406 374,730 $6,823 749 - - - - $9,406
374,730
kWh
$6,823
749
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$12,941
Cost:
$840
$7,701 306,832 $5,590 614 - - $(-350) - $7,701
306,832
kWh
$5,590
614
kW-months/year
-
-
MMBtu
$(-350)
-
$
07: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$7,757
Cost:
$10,000
- - - - $22,317 1,914 $(-14,560) - -
-
kWh
-
-
kW-months/year
$22,317
1,914
MMBtu
$(-14,560)
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,774
Cost:
$640
$4,560 181,660 $2,214 243 - - - - $4,560
181,660
kWh
$2,214
243
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,398
Cost:
$1,070
$2,250 89,658 $1,148 126 - - - - $2,250
89,658
kWh
$1,148
126
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,627
Cost:
$5,578
$2,408 95,927 $219 24 - - - - $2,408
95,927
kWh
$219
24
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,393
Cost:
$375
$1,610 64,141 $783 86 - - - - $1,610
64,141
kWh
$783
86
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,696
Cost:
$140
$1,140 45,415 $556 61 - - - - $1,140
45,415
kWh
$556
61
kW-months/year
-
-
MMBtu
-
-
$
13: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,174
Cost:
$2,445
$791 31,514 $383 42 - - - - $791
31,514
kWh
$383
42
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$175,709
Cost:
$114,708
$88,774 3,536,807 $79,528 9,000 $22,317 1,914 $(-14,910) - $88,774
3,536,807
kWh
$79,528
9,000
kW-months/year
$22,317
1,914
MMBtu
$(-14,910)
-
$
TOTAL IMPLEMENTED Savings:
$119,100
Cost:
$92,853
$81,173 3,233,975 $38,277 4,472 - - $(-350) - $81,173
3,233,975
kWh
$38,277
4,472
kW-months/year
-
-
MMBtu
$(-350)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes