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IAC Assessment: WV0366
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IAC Assessment: WV0366
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Fans and Blowers for HVAC units
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 107
Plant Area (Sq.Ft.) 90,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,185 2,433,655 kWh $0.07
Electricity Demand $66,074 5,260 kW-months/year $12.56
Natural Gas $39,543 2,478 MMBtu $15.96
TOTAL ENERGY COSTS $266,802
RECOMMENDED SAVINGS* $68,335 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,286
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,251
Cost:
$20,735
$8,440 127,483 $4,811 383 - - - - - - $8,440
127,483
kWh
$4,811
383
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,342
Cost:
-
$5,315 80,282 $3,027 241 - - - - - - $5,315
80,282
kWh
$3,027
241
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,515
Cost:
$540
- - - - - - $7,515 471 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,515
471
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,238
Cost:
$5,148
$3,776 57,036 $2,462 196 - - - - - - $3,776
57,036
kWh
$2,462
196
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,696
Cost:
$1,315
$3,823 57,756 $2,173 173 - - - - $(-300) - $3,823
57,756
kWh
$2,173
173
kW-months/year
-
-
$
-
-
MMBtu
$(-300)
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$5,275
Cost:
$7,600
- - $5,275 420 - - - - - - -
-
kWh
$5,275
420
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,217
Cost:
$1,000
$3,026 45,708 $1,721 137 - - - - $(-530) - $3,026
45,708
kWh
$1,721
137
kW-months/year
-
-
$
-
-
MMBtu
$(-530)
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,400
Cost:
$1,050
$2,458 37,125 $942 75 - - - - - - $2,458
37,125
kWh
$942
75
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,252
Cost:
-
$2,071 31,280 $1,181 94 - - - - - - $2,071
31,280
kWh
$1,181
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,440
Cost:
$898
$2,017 30,472 $1,143 91 - - - - $(-720) - $2,017
30,472
kWh
$1,143
91
kW-months/year
-
-
$
-
-
MMBtu
$(-720)
-
$
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,157
Cost:
$1,030
$1,378 20,819 $779 62 - - - - - - $1,378
20,819
kWh
$779
62
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$1,770
Cost:
$5,600
$1,280 19,338 $490 39 - - - - - - $1,280
19,338
kWh
$490
39
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,723
Cost:
$5,600
- - - - $1,723 - - - - - -
-
kWh
-
-
kW-months/year
$1,723
-
$
-
-
MMBtu
-
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,641
Cost:
$165
$1,189 17,954 $452 36 - - - - - - $1,189
17,954
kWh
$452
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
15: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$751
Cost:
$1,641
$311 4,700 $440 35 - - - - - - $311
4,700
kWh
$440
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$667
Cost:
$282
$483 7,291 $184 24 - - - - - - $483
7,291
kWh
$184
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$68,335
Cost:
$52,604
$35,567 537,244 $25,080 2,006 $1,723 - $7,515 471 $(-1,550) - $35,567
537,244
kWh
$25,080
2,006
kW-months/year
$1,723
-
$
$7,515
471
MMBtu
$(-1,550)
-
$
TOTAL IMPLEMENTED Savings:
$43,286
Cost:
$29,428
$28,383 428,725 $15,923 1,277 - - - - $(-1,020) - $28,383
428,725
kWh
$15,923
1,277
kW-months/year
-
-
$
-
-
MMBtu
$(-1,020)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes