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IAC Assessment: WV0369
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IAC Assessment: WV0369
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Transformers
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $50,000,000-$100,000,000
# of Employees 311
Plant Area (Sq.Ft.) 700,000
Annual Production 130 Pieces
Production Hrs. Annual 3,744
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $554,848 13,471,510 kWh $0.04
Electricity Demand $177,315 33,497 kW-months/year $5.29
Electricity Fees $1,838 - $ -
Natural Gas $737,772 73,846 MMBtu $9.99
TOTAL ENERGY COSTS $1,471,773
RECOMMENDED SAVINGS* $314,272 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $206,132
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$108,677
Cost:
-
- - - - - - - - - - $108,677 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$108,677
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$77,536
Cost:
$198,000
$(-7,184) (-174,377) $(-2,962) (-560) - - $87,682 8,777 - - - - $(-7,184)
(-174,377)
kWh
$(-2,962)
(-560)
kW-months/year
-
-
$
$87,682
8,777
MMBtu
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$48,102
Cost:
$41,400
- - - - - - $48,102 4,815 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$48,102
4,815
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,982
Cost:
$71,794
$13,449 326,443 $5,533 1,046 - - - - - - - - $13,449
326,443
kWh
$5,533
1,046
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$16,912
Cost:
$8,070
- - $16,912 3,197 - - - - - - - - -
-
kWh
$16,912
3,197
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,680
Cost:
$24,500
- - - - $7,680 - - - - - - - -
-
kWh
-
-
kW-months/year
$7,680
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$5,682
Cost:
$952
$(-85) (-2,051) $(-37) (-7) - - $5,804 581 - - - - $(-85)
(-2,051)
kWh
$(-37)
(-7)
kW-months/year
-
-
$
$5,804
581
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,504
Cost:
$2,520
- - - - - - $5,504 551 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,504
551
MMBtu
-
-
$
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,365
Cost:
$11,160
- - - - - - $5,365 537 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,365
537
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,950
Cost:
-
$3,506 85,080 $1,444 273 - - - - - - - - $3,506
85,080
kWh
$1,444
273
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,687
Cost:
$1,000
$2,165 52,547 $889 168 - - - - $(-367) - - - $2,165
52,547
kWh
$889
168
kW-months/year
-
-
$
-
-
MMBtu
$(-367)
-
$
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,264
Cost:
$2,000
- - - - - - $2,378 238 $(-114) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,378
238
MMBtu
$(-114)
-
$
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,047
Cost:
$776
$1,449 35,160 $598 113 - - - - - - - - $1,449
35,160
kWh
$598
113
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,008
Cost:
$1,241
- - - - - - $2,008 201 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,008
201
MMBtu
-
-
$
-
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,004
Cost:
$87
$1,570 38,098 $434 82 - - - - - - - - $1,570
38,098
kWh
$434
82
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
16: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,266
Cost:
$114
$991 24,047 $275 52 - - - - - - - - $991
24,047
kWh
$275
52
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
17: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$835
Cost:
-
$592 14,357 $243 46 - - - - - - - - $592
14,357
kWh
$243
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
18: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$819
Cost:
$1,484
$560 13,604 $259 49 - - - - - - - - $560
13,604
kWh
$259
49
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
19: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$563
Cost:
$585
$441 10,712 $122 23 - - - - - - - - $441
10,712
kWh
$122
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
20: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$389
Cost:
$470
$304 7,371 $85 16 - - - - - - - - $304
7,371
kWh
$85
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$314,272
Cost:
$366,153
$17,758 430,991 $23,795 4,498 $7,680 - $156,843 15,700 $(-481) - $108,677 - $17,758
430,991
kWh
$23,795
4,498
kW-months/year
$7,680
-
$
$156,843
15,700
MMBtu
$(-481)
-
$
$108,677
-
$
TOTAL IMPLEMENTED Savings:
$206,132
Cost:
$144,832
$22,812 553,666 $9,152 1,730 $7,680 - $58,292 5,835 $(-481) - $108,677 - $22,812
553,666
kWh
$9,152
1,730
kW-months/year
$7,680
-
$
$58,292
5,835
MMBtu
$(-481)
-
$
$108,677
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes