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IAC Assessment: WV0386
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IAC Assessment: WV0386
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Hardwood Flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 31
Plant Area (Sq.Ft.) 45,000
Annual Production 2,500 Thousand Feet
Production Hrs. Annual 2,184
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,853 1,430,536 kWh $0.06
Electricity Demand $51,958 7,430 kW-months/year $6.99
Electricity Fees $1,003 - $ -
Fuel Oil #2 $132,080 6,222 MMBtu $21.23
TOTAL ENERGY COSTS $263,894
RECOMMENDED SAVINGS* $200,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $157,123
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Wood Personnel Changes Electricity Usage Electricity Demand Fuel Oil #2 Wood Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$140,425
Cost:
$517,666
$(-15,235) (-162,926) - - $166,811 6,333 $(-683) (-6,492) $(-10,468) - $(-15,235)
(-162,926)
kWh
-
-
kW-months/year
$166,811
6,333
MMBtu
$(-683)
(-6,492)
MMBtu
$(-10,468)
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,673
Cost:
$8,525
- - - - $16,673 633 - - - - -
-
kWh
-
-
kW-months/year
$16,673
633
MMBtu
-
-
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,988
Cost:
$8,450
- - - - $15,988 607 - - - - -
-
kWh
-
-
kW-months/year
$15,988
607
MMBtu
-
-
MMBtu
-
-
$
04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$7,586
Cost:
$8,100
- - - - $7,586 288 - - - - -
-
kWh
-
-
kW-months/year
$7,586
288
MMBtu
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,653
Cost:
$920
- - - - $4,653 177 - - - - -
-
kWh
-
-
kW-months/year
$4,653
177
MMBtu
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,371
Cost:
$7,700
$(-5,653) (-102,550) $(-3,935) (-563) $12,959 492 - - - - $(-5,653)
(-102,550)
kWh
$(-3,935)
(-563)
kW-months/year
$12,959
492
MMBtu
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,823
Cost:
$769
$1,752 31,789 $1,221 175 - - - - $(-150) - $1,752
31,789
kWh
$1,221
175
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-150)
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,790
Cost:
-
$1,644 29,819 $1,146 164 - - - - - - $1,644
29,819
kWh
$1,146
164
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,379
Cost:
$396
$1,624 29,457 $755 108 - - - - - - $1,624
29,457
kWh
$755
108
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,621
Cost:
$1,000
$1,168 21,193 $811 116 - - - - $(-358) - $1,168
21,193
kWh
$811
116
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-358)
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,548
Cost:
$50
$912 16,546 $636 91 - - - - - - $912
16,546
kWh
$636
91
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$884
Cost:
$1,000
- - - - $922 35 - - $(-38) - -
-
kWh
-
-
kW-months/year
$922
35
MMBtu
-
-
MMBtu
$(-38)
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$139
Cost:
-
$83 1,507 $56 8 - - - - - - $83
1,507
kWh
$56
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$200,880
Cost:
$554,576
$(-13,705) (-135,165) $690 99 $225,592 8,565 $(-683) (-6,492) $(-11,014) - $(-13,705)
(-135,165)
kWh
$690
99
kW-months/year
$225,592
8,565
MMBtu
$(-683)
(-6,492)
MMBtu
$(-11,014)
-
$
TOTAL IMPLEMENTED Savings:
$157,123
Cost:
$521,801
$(-8,135) (-34,122) $4,569 654 $172,386 6,545 $(-683) (-6,492) $(-11,014) - $(-8,135)
(-34,122)
kWh
$4,569
654
kW-months/year
$172,386
6,545
MMBtu
$(-683)
(-6,492)
MMBtu
$(-11,014)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #2 Wood Personnel Changes Electricity Usage Electricity Demand Fuel Oil #2 Wood Personnel Changes