Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2009 |
| Principal Product | Locomotive and Aerospace Bearings |
| NAICS | 332991 - Ball and Roller Bearing Manufacturing |
| SIC | 3562 - Ball And Roller Bearings |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 136,635 |
| Annual Production | 100,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| View Case Study | |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $431,730 | 15,216,000 | kWh | $0.03 |
| Electricity Demand | $369,284 | 28,680 | kW-months/year | $12.88 |
| Electricity Fees | $3,420 | - | $ | - |
| Natural Gas | $302,309 | 29,636 | MMBtu | $10.20 |
| TOTAL ENERGY COSTS | $1,106,743 | |||
| RECOMMENDED SAVINGS* | $280,639 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $98,957 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST |
Savings: $138,137 Cost: $122,000 |
$(-1,321) | (-46,550) | $(-1,159) | (-90) | - | - | $15,310 | 1,501 | - | - | $125,307 | - |
$(-1,321) (-46,550) kWh |
$(-1,159) (-90) kW-months/year |
- - $ |
$15,310 1,501 MMBtu |
- - $ |
$125,307 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $29,790 Cost: $72,987 |
$15,905 | 560,639 | $13,885 | 1,078 | - | - | - | - | - | - | - | - |
$15,905 560,639 kWh |
$13,885 1,078 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $20,264 Cost: $4,490 |
- | - | - | - | $20,264 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$20,264 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $20,144 Cost: $22,048 |
- | - | - | - | - | - | $20,144 | 1,972 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$20,144 1,972 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $16,484 Cost: $11,250 |
$8,846 | 311,829 | $7,638 | 593 | - | - | - | - | - | - | - | - |
$8,846 311,829 kWh |
$7,638 593 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE |
Savings: $15,354 Cost: $2,490 |
$1,135 | 40,019 | - | - | - | - | $14,219 | 1,394 | - | - | - | - |
$1,135 40,019 kWh |
- - kW-months/year |
- - $ |
$14,219 1,394 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $15,020 Cost: $2,500 |
- | - | - | - | - | - | $15,167 | 1,487 | $(-147) | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$15,167 1,487 MMBtu |
$(-147) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $10,650 Cost: - |
- | - | $11,826 | 1,036 | - | - | - | - | $(-1,176) | - | - | - |
- - kWh |
$11,826 1,036 kW-months/year |
- - $ |
- - MMBtu |
$(-1,176) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $5,395 Cost: - |
$2,883 | 101,612 | $2,512 | 195 | - | - | - | - | - | - | - | - |
$2,883 101,612 kWh |
$2,512 195 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $5,698 Cost: $3,136 |
$(-45) | (-1,597) | $(-40) | (-3) | - | - | $5,783 | 567 | - | - | - | - |
$(-45) (-1,597) kWh |
$(-40) (-3) kW-months/year |
- - $ |
$5,783 567 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,238 Cost: $4,744 |
$1,195 | 42,106 | $1,043 | 81 | - | - | - | - | - | - | - | - |
$1,195 42,106 kWh |
$1,043 81 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,219 Cost: $582 |
$652 | 22,981 | $567 | 44 | - | - | - | - | - | - | - | - |
$652 22,981 kWh |
$567 44 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $246 Cost: $326 |
$130 | 4,562 | $116 | 9 | - | - | - | - | - | - | - | - |
$130 4,562 kWh |
$116 9 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $280,639 Cost: $246,553 |
$29,380 | 1,035,601 | $36,388 | 2,943 | $20,264 | - | $70,623 | 6,921 | $(-1,323) | - | $125,307 | - | $29,380 1,035,601 kWh |
$36,388 2,943 kW-months/year |
$20,264 - $ |
$70,623 6,921 MMBtu |
$(-1,323) - $ |
$125,307 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $98,957 Cost: $87,537 |
$21,248 | 748,938 | $29,382 | 2,399 | $20,264 | - | $29,386 | 2,881 | $(-1,323) | - | - | - | $21,248 748,938 kWh |
$29,382 2,399 kW-months/year |
$20,264 - $ |
$29,386 2,881 MMBtu |
$(-1,323) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||