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IAC Assessment: WV0405
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IAC Assessment: WV0405
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Window Balance Systems
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 100,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 4,080
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,442 1,748,670 kWh $0.09
Electricity Demand $16,974 6,346 kW-months/year $2.67
Electricity Fees $988 - $ -
LPG $28,289 1,130 MMBtu $25.03
TOTAL ENERGY COSTS $202,693
RECOMMENDED SAVINGS* $28,772 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,083
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,129
Cost:
$42,755
$9,312 104,089 $817 306 - - $9,312
104,089
kWh
$817
306
kW-months/year
-
-
MMBtu
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,114
Cost:
$4,540
- - - - $8,114 326 -
-
kWh
-
-
kW-months/year
$8,114
326
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,475
Cost:
$4,751
$2,253 25,189 $222 83 - - $2,253
25,189
kWh
$222
83
kW-months/year
-
-
MMBtu
04: 2.7314 REDUCE VENTILATION AIR Savings:
$1,892
Cost:
$1,078
- - - - $1,892 76 -
-
kWh
-
-
kW-months/year
$1,892
76
MMBtu
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,917
Cost:
$804
$1,768 19,762 $149 58 - - $1,768
19,762
kWh
$149
58
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,359
Cost:
$588
$1,250 13,970 $109 41 - - $1,250
13,970
kWh
$109
41
kW-months/year
-
-
MMBtu
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,180
Cost:
$10,000
$1,038 11,601 $142 53 - - $1,038
11,601
kWh
$142
53
kW-months/year
-
-
MMBtu
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$747
Cost:
$1,000
- - - - $747 30 -
-
kWh
-
-
kW-months/year
$747
30
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$398
Cost:
$342
$366 4,089 $32 12 - - $366
4,089
kWh
$32
12
kW-months/year
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$367
Cost:
$27
$338 3,780 $29 11 - - $338
3,780
kWh
$29
11
kW-months/year
-
-
MMBtu
11: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$194
Cost:
-
$194 1,990 - - - - $194
1,990
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$28,772
Cost:
$65,885
$16,519 184,470 $1,500 564 $10,753 432 $16,519
184,470
kWh
$1,500
564
kW-months/year
$10,753
432
MMBtu
TOTAL IMPLEMENTED Savings:
$25,083
Cost:
$54,739
$13,153 147,028 $1,177 441 $10,753 432 $13,153
147,028
kWh
$1,177
441
kW-months/year
$10,753
432
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG