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IAC Assessment: WV0408
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IAC Assessment: WV0408
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Auto Metal Stampings and Welded Components for Automation Industries
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 210,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,226 4,147,332 kWh $0.06
Electricity Demand $126,980 11,538 kW-months/year $11.01
Electricity Fees $(-3,138) - $ -
Natural Gas $153,339 15,805 MMBtu $9.70
TOTAL ENERGY COSTS $543,407
RECOMMENDED SAVINGS* $163,105 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,935
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$47,191
Cost:
$33,500
- - - - $47,191 4,865 - - -
-
kWh
-
-
kW-months/year
$47,191
4,865
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,874
Cost:
$82
$30,231 470,954 $14,643 1,330 - - - - $30,231
470,954
kWh
$14,643
1,330
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$23,707
Cost:
$85,000
- - - - $23,707 2,444 - - -
-
kWh
-
-
kW-months/year
$23,707
2,444
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,427
Cost:
-
$5,675 88,404 $2,752 250 - - - - $5,675
88,404
kWh
$2,752
250
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,953
Cost:
$13,218
$4,672 72,781 $3,281 298 - - - - $4,672
72,781
kWh
$3,281
298
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$7,925
Cost:
$6,500
- - - - $7,925 817 - - -
-
kWh
-
-
kW-months/year
$7,925
817
MMBtu
-
-
$
07: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$7,384
Cost:
$8,500
- - - - $4,850 500 $2,534 - -
-
kWh
-
-
kW-months/year
$4,850
500
MMBtu
$2,534
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,726
Cost:
$316
$3,185 49,618 $1,541 140 - - - - $3,185
49,618
kWh
$1,541
140
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,520
Cost:
$1,123
$3,045 47,434 $1,475 134 - - - - $3,045
47,434
kWh
$1,475
134
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,435
Cost:
$1,900
$1,642 25,585 $793 72 - - - - $1,642
25,585
kWh
$793
72
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,043
Cost:
$1,250
$1,118 17,416 $925 84 - - - - $1,118
17,416
kWh
$925
84
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,505
Cost:
$6,725
- - - - $1,505 155 - - -
-
kWh
-
-
kW-months/year
$1,505
155
MMBtu
-
-
$
13: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$415
Cost:
$1,118
- - - - $415 43 - - -
-
kWh
-
-
kW-months/year
$415
43
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$163,105
Cost:
$159,232
$49,568 772,192 $25,410 2,308 $85,593 8,824 $2,534 - $49,568
772,192
kWh
$25,410
2,308
kW-months/year
$85,593
8,824
MMBtu
$2,534
-
$
TOTAL IMPLEMENTED Savings:
$72,935
Cost:
$16,639
$48,450 754,776 $24,485 2,224 - - - - $48,450
754,776
kWh
$24,485
2,224
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes