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IAC Assessment: WV0409
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IAC Assessment: WV0409
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Plastic Injection Molded Products
NAICS 333511 - Industrial Mold Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 55,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,741 2,265,750 kWh $0.06
Electricity Demand $84,354 6,059 kW-months/year $13.92
Electricity Fees $1,200 - $ -
Natural Gas $4,682 467 MMBtu $10.03
TOTAL ENERGY COSTS $230,977
RECOMMENDED SAVINGS* $43,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,824
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,346
Cost:
$55,900
$14,054 226,244 $6,292 452 - - - - $14,054
226,244
kWh
$6,292
452
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,013
Cost:
$7,800
- - $6,013 432 - - - - -
-
kWh
$6,013
432
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,475
Cost:
$2,838
$2,250 36,215 $1,225 88 - - - - $2,250
36,215
kWh
$1,225
88
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,087
Cost:
$625
$2,298 36,997 $1,029 74 - - $(-240) - $2,298
36,997
kWh
$1,029
74
kW-months/year
-
-
MMBtu
$(-240)
-
$
05: 2.4311 RECOVER MECHANICAL ENERGY Savings:
$2,064
Cost:
$1,000
$1,724 27,751 $780 56 - - $(-440) - $1,724
27,751
kWh
$780
56
kW-months/year
-
-
MMBtu
$(-440)
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,693
Cost:
$985
- - - - $1,693 169 - - -
-
kWh
-
-
kW-months/year
$1,693
169
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,490
Cost:
$600
$1,029 16,560 $461 33 - - - - $1,029
16,560
kWh
$461
33
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,480
Cost:
-
$1,026 16,525 $454 33 - - - - $1,026
16,525
kWh
$454
33
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,292
Cost:
$3,520
$888 14,295 $404 29 - - - - $888
14,295
kWh
$404
29
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE Savings:
$1,165
Cost:
$400
$1,165 18,759 - - - - - - $1,165
18,759
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,139
Cost:
$625
$791 12,739 $348 25 - - - - $791
12,739
kWh
$348
25
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$544
Cost:
$690
$377 6,062 $167 12 - - - - $377
6,062
kWh
$167
12
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$43,788
Cost:
$74,983
$25,602 412,147 $17,173 1,234 $1,693 169 $(-680) - $25,602
412,147
kWh
$17,173
1,234
kW-months/year
$1,693
169
MMBtu
$(-680)
-
$
TOTAL IMPLEMENTED Savings:
$10,824
Cost:
$7,583
$7,491 120,592 $3,573 257 - - $(-240) - $7,491
120,592
kWh
$3,573
257
kW-months/year
-
-
MMBtu
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes