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IAC Assessment: WV0412
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IAC Assessment: WV0412
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Salad Dressings
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 14,000,000 Units
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $312,101 4,988,460 kWh $0.06
Electricity Demand $58,701 9,899 kW-months/year $5.93
Natural Gas $291,375 25,476 MMBtu $11.44
TOTAL ENERGY COSTS $662,177
RECOMMENDED SAVINGS* $106,048 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,397
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$40,280
Cost:
$8,312
$(-140) (-2,234) $(-47) (-8) $40,006 3,497 - - $461 - $(-140)
(-2,234)
kWh
$(-47)
(-8)
kW-months/year
$40,006
3,497
MMBtu
-
-
$
$461
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,302
Cost:
$45,934
$33,250 531,495 $5,052 852 - - - - - - $33,250
531,495
kWh
$5,052
852
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,774
Cost:
$26,060
- - - - $8,774 767 - - - - -
-
kWh
-
-
kW-months/year
$8,774
767
MMBtu
-
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,191
Cost:
$9,460
- - - - $8,191 716 - - - - -
-
kWh
-
-
kW-months/year
$8,191
716
MMBtu
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,536
Cost:
$5,263
$2,979 47,615 $557 94 - - - - - - $2,979
47,615
kWh
$557
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,764
Cost:
$1,000
- - - - $2,803 245 $(-39) - - - -
-
kWh
-
-
kW-months/year
$2,803
245
MMBtu
$(-39)
-
$
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,926
Cost:
$686
$1,707 27,282 $219 37 - - - - - - $1,707
27,282
kWh
$219
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,795
Cost:
-
- - $2,419 408 - - $(-624) - - - -
-
kWh
$2,419
408
kW-months/year
-
-
MMBtu
$(-624)
-
$
-
-
Tgal
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$480
Cost:
$284
- - - - $480 42 - - - - -
-
kWh
-
-
kW-months/year
$480
42
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$106,048
Cost:
$96,999
$37,796 604,158 $8,200 1,383 $60,254 5,267 $(-663) - $461 - $37,796
604,158
kWh
$8,200
1,383
kW-months/year
$60,254
5,267
MMBtu
$(-663)
-
$
$461
-
Tgal
TOTAL IMPLEMENTED Savings:
$46,397
Cost:
$52,197
$36,229 579,110 $8,028 1,354 $2,803 245 $(-663) - - - $36,229
579,110
kWh
$8,028
1,354
kW-months/year
$2,803
245
MMBtu
$(-663)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption