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IAC Assessment: WV0415
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IAC Assessment: WV0415
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Automotive Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 250,000
Annual Production 64,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $586,322 8,652,000 kWh $0.07
Electricity Demand $184,170 23,021 kW-months/year $8.00
Natural Gas $192,665 18,667 MMBtu $10.32
TOTAL ENERGY COSTS $963,157
RECOMMENDED SAVINGS* $186,106 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,699
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$86,422
Cost:
$15,000
$154,330 2,276,255 $46,272 5,784 $(-114,180) (-11,064) - - $154,330
2,276,255
kWh
$46,272
5,784
kW-months/year
$(-114,180)
(-11,064)
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,876
Cost:
$30,800
$18,468 272,394 $3,408 426 - - - - $18,468
272,394
kWh
$3,408
426
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$18,153
Cost:
$5,000
- - - - $18,153 1,759 - - -
-
kWh
-
-
kW-months/year
$18,153
1,759
MMBtu
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$14,296
Cost:
$7,820
- - $14,296 1,787 - - - - -
-
kWh
$14,296
1,787
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,353
Cost:
$34,050
- - - - $12,353 1,197 - - -
-
kWh
-
-
kW-months/year
$12,353
1,197
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,767
Cost:
$1,503
$7,095 104,649 $1,672 209 - - - - $7,095
104,649
kWh
$1,672
209
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,621
Cost:
$2,000
$6,173 91,045 $1,448 181 - - - - $6,173
91,045
kWh
$1,448
181
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$5,733
Cost:
$700
$4,736 69,850 $1,120 140 - - $(-123) - $4,736
69,850
kWh
$1,120
140
kW-months/year
-
-
MMBtu
$(-123)
-
$
09: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$4,603
Cost:
$5,265
- - - - $4,603 446 - - -
-
kWh
-
-
kW-months/year
$4,603
446
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,852
Cost:
$884
$3,116 45,958 $736 92 - - - - $3,116
45,958
kWh
$736
92
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,398
Cost:
$4,490
$870 12,825 $528 66 - - - - $870
12,825
kWh
$528
66
kW-months/year
-
-
MMBtu
-
-
$
12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,032
Cost:
$1,312
- - - - $1,032 100 - - -
-
kWh
-
-
kW-months/year
$1,032
100
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$186,106
Cost:
$108,824
$194,788 2,872,976 $69,480 8,685 $(-78,039) (-7,562) $(-123) - $194,788
2,872,976
kWh
$69,480
8,685
kW-months/year
$(-78,039)
(-7,562)
MMBtu
$(-123)
-
$
TOTAL IMPLEMENTED Savings:
$42,699
Cost:
$18,709
$21,990 324,327 $19,800 2,475 $1,032 100 $(-123) - $21,990
324,327
kWh
$19,800
2,475
kW-months/year
$1,032
100
MMBtu
$(-123)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes