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IAC Assessment: WV0429
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IAC Assessment: WV0429
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IAC Center West Virginia University
Assessment Year 2011
Principal Product frozen food products
NAICS 311412 - Frozen Specialty Food Manufacturing
SIC 2038 - Frozen Specialties, Nec
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 70,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,420
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,342 3,039,359 kWh $0.07
Electricity Demand $37,924 4,989 kW-months/year $7.60
Electricity Fees $4,966 - $ -
Natural Gas $28,560 2,503 MMBtu $11.41
TOTAL ENERGY COSTS $273,792
RECOMMENDED SAVINGS* $119,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,329
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$43,406
Cost:
$443,960
$37,539 563,907 $5,867 772 - - - - $37,539
563,907
kWh
$5,867
772
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,142
Cost:
$20,962
$21,702 326,001 $2,440 321 - - - - $21,702
326,001
kWh
$2,440
321
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$13,356
Cost:
$22,155
$11,547 173,456 $1,809 238 - - - - $11,547
173,456
kWh
$1,809
238
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,566
Cost:
$38,070
$8,274 124,289 $1,292 170 - - - - $8,274
124,289
kWh
$1,292
170
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 3.2172 USE AUTOMATIC CLEANING EQUIPMENT Savings:
$8,708
Cost:
$53,000
$(-882) (-13,243) - - $8,888 779 $702 702,000 $(-882)
(-13,243)
kWh
-
-
kW-months/year
$8,888
779
MMBtu
$702
702,000
Tgal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,791
Cost:
$547
$5,791 86,995 - - - - - - $5,791
86,995
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,932
Cost:
$3,252
$4,263 64,044 $669 88 - - - - $4,263
64,044
kWh
$669
88
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,606
Cost:
$7,343
$4,249 63,824 $357 47 - - - - $4,249
63,824
kWh
$357
47
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,747
Cost:
$444
$2,512 37,728 $235 31 - - - - $2,512
37,728
kWh
$235
31
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$904
Cost:
$1,224
$782 11,741 $122 16 - - - - $782
11,741
kWh
$122
16
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$616
Cost:
$3,934
- - - - $616 54 - - -
-
kWh
-
-
kW-months/year
$616
54
MMBtu
-
-
Tgal
12: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$562
Cost:
$256
- - - - $562 52 - - -
-
kWh
-
-
kW-months/year
$562
52
MMBtu
-
-
Tgal
13: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$438
Cost:
$3,900
$332 4,981 $106 14 - - - - $332
4,981
kWh
$106
14
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$119,774
Cost:
$599,047
$96,109 1,443,723 $12,897 1,697 $10,066 885 $702 702,000 $96,109
1,443,723
kWh
$12,897
1,697
kW-months/year
$10,066
885
MMBtu
$702
702,000
Tgal
TOTAL IMPLEMENTED Savings:
$16,329
Cost:
$15,298
$14,635 219,844 $1,132 149 $562 52 - - $14,635
219,844
kWh
$1,132
149
kW-months/year
$562
52
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal