IAC logo
IAC Assessment: WV0435
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0435
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2011
Principal Product Plastic injection molded products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 21
Plant Area (Sq.Ft.) 122,000
Annual Production 300,000 Pounds
Production Hrs. Annual 2,040
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,530 1,159,200 kWh $0.06
Electricity Demand $50,246 6,442 kW-months/year $7.80
Natural Gas $33,283 4,106 MMBtu $8.11
TOTAL ENERGY COSTS $153,059
RECOMMENDED SAVINGS* $38,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,580
Cost:
$26,175
$6,462 107,740 $4,118 528 - - - - - - $6,462
107,740
kWh
$4,118
528
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,088
Cost:
$2,144
- - - - - - $7,088 874 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,088
874
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,062
Cost:
$10,480
- - $7,062 905 - - - - - - -
-
kWh
$7,062
905
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,758
Cost:
$272
$2,175 36,257 $1,583 203 - - - - - - $2,175
36,257
kWh
$1,583
203
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,651
Cost:
$5,480
- - - - $2,651 - - - - - -
-
kWh
-
-
kW-months/year
$2,651
-
$
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,546
Cost:
$668
$1,096 18,279 $834 107 - - - - $(-384) - $1,096
18,279
kWh
$834
107
kW-months/year
-
-
$
-
-
MMBtu
$(-384)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,437
Cost:
$4,415
$875 14,596 $562 72 - - - - - - $875
14,596
kWh
$562
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,264
Cost:
$3,284
$718 11,974 $546 70 - - - - - - $718
11,974
kWh
$546
70
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,230
Cost:
$1,000
$822 13,709 $632 81 - - - - $(-224) - $822
13,709
kWh
$632
81
kW-months/year
-
-
$
-
-
MMBtu
$(-224)
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$737
Cost:
$878
$425 7,078 $312 40 - - - - - - $425
7,078
kWh
$312
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$608
Cost:
$516
$351 5,845 $257 33 - - - - - - $351
5,845
kWh
$257
33
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$330
Cost:
$66
$330 5,502 - - - - - - - - $330
5,502
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$190
Cost:
$16
$112 1,870 $78 10 - - - - - - $112
1,870
kWh
$78
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$38,481
Cost:
$55,394
$13,366 222,850 $15,984 2,049 $2,651 - $7,088 874 $(-608) - $13,366
222,850
kWh
$15,984
2,049
kW-months/year
$2,651
-
$
$7,088
874
MMBtu
$(-608)
-
$
TOTAL IMPLEMENTED Savings:
$16,187
Cost:
$9,097
$5,761 96,058 $3,946 506 - - $7,088 874 $(-608) - $5,761
96,058
kWh
$3,946
506
kW-months/year
-
-
$
$7,088
874
MMBtu
$(-608)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes