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IAC Assessment: WV0440
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IAC Assessment: WV0440
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IAC Center West Virginia University
Assessment Year 2012
Principal Product Plastic injection molded containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 74
Plant Area (Sq.Ft.) 102,500
Annual Production 14,400,000 Pounds
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,682 8,888,163 kWh $0.06
Electricity Demand $259,185 21,758 kW-months/year $11.91
Electricity Fees $1,200 - $ -
Natural Gas $100,324 10,652 MMBtu $9.42
TOTAL ENERGY COSTS $851,391
RECOMMENDED SAVINGS* $94,887 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,038
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$23,150
Cost:
$21,800
$13,074 236,801 $10,076 846 - - - - $13,074
236,801
kWh
$10,076
846
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,360
Cost:
$36,050
$17,499 316,961 $7,861 660 - - - - $17,499
316,961
kWh
$7,861
660
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$10,500
Cost:
$2,000
$7,541 136,594 $3,389 285 - - $(-430) - $7,541
136,594
kWh
$3,389
285
kW-months/year
-
-
MMBtu
$(-430)
-
$
04: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$9,797
Cost:
$44,000
- - - - $9,797 1,040 - - -
-
kWh
-
-
kW-months/year
$9,797
1,040
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,028
Cost:
$823
$6,033 109,275 $2,715 228 - - $(-720) - $6,033
109,275
kWh
$2,715
228
kW-months/year
-
-
MMBtu
$(-720)
-
$
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$4,733
Cost:
$3,930
$3,268 59,186 $1,465 123 - - - - $3,268
59,186
kWh
$1,465
123
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,089
Cost:
$1,440
$4,089 74,071 - - - - - - $4,089
74,071
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,442
Cost:
$3,000
$2,370 42,924 $1,072 90 - - - - $2,370
42,924
kWh
$1,072
90
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,501
Cost:
$563
$1,727 31,282 $774 65 - - - - $1,727
31,282
kWh
$774
65
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,414
Cost:
$2,980
$1,176 21,307 $238 20 - - - - $1,176
21,307
kWh
$238
20
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$952
Cost:
$1,700
$654 11,852 $298 25 - - - - $654
11,852
kWh
$298
25
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$688
Cost:
$599
$474 8,586 $214 18 - - - - $474
8,586
kWh
$214
18
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$233
Cost:
$60
$162 2,938 $71 6 - - - - $162
2,938
kWh
$71
6
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$94,887
Cost:
$118,945
$58,067 1,051,777 $28,173 2,366 $9,797 1,040 $(-1,150) - $58,067
1,051,777
kWh
$28,173
2,366
kW-months/year
$9,797
1,040
MMBtu
$(-1,150)
-
$
TOTAL IMPLEMENTED Savings:
$29,038
Cost:
$13,392
$21,024 380,810 $9,164 770 - - $(-1,150) - $21,024
380,810
kWh
$9,164
770
kW-months/year
-
-
MMBtu
$(-1,150)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes