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IAC Assessment: WV0447
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IAC Assessment: WV0447
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IAC Center West Virginia University
Assessment Year 2012
Principal Product Metallic Pigment
NAICS 325130 - Synthetic Dye and Pigment Manufacturing
SIC 2816 - Inorganic Pigments
Sales $10,000,000-$50,000,000
# of Employees 112
Plant Area (Sq.Ft.) 90,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $699,279 8,760,960 kWh $0.08
Electricity Demand $153,326 23,409 kW-months/year $6.55
Natural Gas $28,554 9,381 MMBtu $3.04
TOTAL ENERGY COSTS $881,159
RECOMMENDED SAVINGS* $89,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,277
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,067
Cost:
$17,569
$25,471 319,104 $3,596 549 - - - - $25,471
319,104
kWh
$3,596
549
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$19,009
Cost:
$1,000
$17,572 220,140 $2,247 343 - - $(-810) - $17,572
220,140
kWh
$2,247
343
kW-months/year
-
-
MMBtu
$(-810)
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,493
Cost:
$20,750
$8,796 110,202 $2,697 412 - - - - $8,796
110,202
kWh
$2,697
412
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$9,524
Cost:
$11,830
$8,541 107,002 $983 150 - - - - $8,541
107,002
kWh
$983
150
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,871
Cost:
$1,608
$8,571 107,385 $1,100 168 - - $(-1,800) - $8,571
107,385
kWh
$1,100
168
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,030
Cost:
$4,842
$2,355 50,975 $675 118 - - - - $2,355
50,975
kWh
$675
118
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,212
Cost:
$28,677
$3,550 44,471 $662 101 - - - - $3,550
44,471
kWh
$662
101
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,442
Cost:
$770
$1,442 18,065 - - - - - - $1,442
18,065
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,404
Cost:
$3,320
- - - - $1,404 462 - - -
-
kWh
-
-
kW-months/year
$1,404
462
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,330
Cost:
-
$1,192 14,936 $138 21 - - - - $1,192
14,936
kWh
$138
21
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,103
Cost:
$3,155
$926 11,596 $177 27 - - - - $926
11,596
kWh
$177
27
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$89,485
Cost:
$93,521
$78,416 1,003,876 $12,275 1,889 $1,404 462 $(-2,610) - $78,416
1,003,876
kWh
$12,275
1,889
kW-months/year
$1,404
462
MMBtu
$(-2,610)
-
$
TOTAL IMPLEMENTED Savings:
$57,277
Cost:
$20,177
$52,806 661,565 $7,081 1,081 - - $(-2,610) - $52,806
661,565
kWh
$7,081
1,081
kW-months/year
-
-
MMBtu
$(-2,610)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes