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IAC Assessment: WV0449
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IAC Assessment: WV0449
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IAC Center West Virginia University
Assessment Year 2012
Principal Product MICR toner and ribbons for printers
NAICS 339940 - Office Supplies (except Paper) Manufacturing
SIC 3955 - Carbon Paper And Inked Ribbons
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 88,000
Annual Production 830,000 Pounds
Production Hrs. Annual 3,952
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $210,901 3,143,735 kWh $0.07
Electricity Demand $66,569 10,801 kW-months/year $6.16
Electricity Fees $7,025 - $ -
Natural Gas $46,865 5,111 MMBtu $9.17
TOTAL ENERGY COSTS $331,360
RECOMMENDED SAVINGS* $40,933 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,738
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,142
Cost:
$3,345
- - - - $9,142 997 - - -
-
kWh
-
-
kW-months/year
$9,142
997
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,722
Cost:
$23,208
$6,250 93,165 $1,472 239 - - - - $6,250
93,165
kWh
$1,472
239
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,929
Cost:
$13,233
$5,303 79,040 $1,626 264 - - - - $5,303
79,040
kWh
$1,626
264
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$3,821
Cost:
$1,000
$3,128 46,617 $875 142 - - $(-182) - $3,128
46,617
kWh
$875
142
kW-months/year
-
-
MMBtu
$(-182)
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,043
Cost:
$500
$2,378 35,449 $665 108 - - - - $2,378
35,449
kWh
$665
108
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,472
Cost:
$4,330
$(-68) (-1,014) $(-18) (-3) $2,558 279 - - $(-68)
(-1,014)
kWh
$(-18)
(-3)
kW-months/year
$2,558
279
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,133
Cost:
$637
$2,058 30,678 $579 94 - - $(-504) - $2,058
30,678
kWh
$579
94
kW-months/year
-
-
MMBtu
$(-504)
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,302
Cost:
$605
- - - - $1,302 142 - - -
-
kWh
-
-
kW-months/year
$1,302
142
MMBtu
-
-
$
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,258
Cost:
$1,084
$1,258 18,752 - - - - - - $1,258
18,752
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$808
Cost:
$1,242
$808 12,047 - - - - - - $808
12,047
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$803
Cost:
$1,484
$628 9,366 $175 28 - - - - $628
9,366
kWh
$175
28
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$734
Cost:
$1,630
- - - - $734 80 - - -
-
kWh
-
-
kW-months/year
$734
80
MMBtu
-
-
$
13: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$633
Cost:
$771
- - - - $633 69 - - -
-
kWh
-
-
kW-months/year
$633
69
MMBtu
-
-
$
14: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$133
Cost:
$500
- - - - $165 18 $(-32) - -
-
kWh
-
-
kW-months/year
$165
18
MMBtu
$(-32)
-
$
TOTAL RECOMMENDED Savings:
$40,933
Cost:
$53,569
$21,743 324,100 $5,374 872 $14,534 1,585 $(-718) - $21,743
324,100
kWh
$5,374
872
kW-months/year
$14,534
1,585
MMBtu
$(-718)
-
$
TOTAL IMPLEMENTED Savings:
$20,738
Cost:
$38,578
$16,739 249,500 $4,552 739 $165 18 $(-718) - $16,739
249,500
kWh
$4,552
739
kW-months/year
$165
18
MMBtu
$(-718)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes