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IAC Assessment: WV0456
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IAC Assessment: WV0456
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IAC Center West Virginia University
Assessment Year 2012
Principal Product rubber and plastic mixers
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 94
Plant Area (Sq.Ft.) 300,000
Annual Production 40 Pieces
Production Hrs. Annual 3,432
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,872 2,379,960 kWh $0.09
Natural Gas $235,010 17,365 MMBtu $13.53
TOTAL ENERGY COSTS $452,882
RECOMMENDED SAVINGS* $154,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,699
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Natural Gas Personnel Changes Administrative Changes Water Consumption
$ kWh $ MMBtu $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,518
Cost:
$95,285
$47,518 519,091 - - - - - - - - $47,518
519,091
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,893
Cost:
$58,995
$21,893 239,167 - - - - - - - - $21,893
239,167
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$14,765
Cost:
$41,700
$14,765 161,297 - - - - - - - - $14,765
161,297
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,458
Cost:
$2,000
$14,458 157,938 - - - - - - - - $14,458
157,938
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$11,368
Cost:
$38,096
- - $13,368 988 - - $(-2,000) - - - -
-
kWh
$13,368
988
MMBtu
-
-
$
$(-2,000)
-
$
-
-
Tgal
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$23,618
Cost:
$33,940
$6,990 76,359 - - - - - - $16,628 - $6,990
76,359
kWh
-
-
MMBtu
-
-
$
-
-
$
$16,628
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,729
Cost:
$12,395
$3,729 40,738 - - - - - - - - $3,729
40,738
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,545
Cost:
$7,380
- - $3,545 262 - - - - - - -
-
kWh
$3,545
262
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,207
Cost:
$5,050
- - $3,207 237 - - - - - - -
-
kWh
$3,207
237
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,040
Cost:
$2,069
$3,040 33,207 - - - - - - - - $3,040
33,207
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
11: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,660
Cost:
$1,000
$1,660 18,135 - - - - - - - - $1,660
18,135
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,637
Cost:
$2,475
$1,637 17,887 - - - - - - - - $1,637
17,887
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
13: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$1,180
Cost:
$1,000
$1,480 16,167 - - - - $(-300) - - - $1,480
16,167
kWh
-
-
MMBtu
-
-
$
$(-300)
-
$
-
-
Tgal
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,129
Cost:
$555
$1,129 12,332 - - - - - - - - $1,129
12,332
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
15: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,089
Cost:
$981
$1,419 15,503 - - $(-330) - - - - - $1,419
15,503
kWh
-
-
MMBtu
$(-330)
-
$
-
-
$
-
-
Tgal
16: 2.7134 USE PHOTOCELL CONTROLS Savings:
$824
Cost:
$705
$824 9,006 - - - - - - - - $824
9,006
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$154,660
Cost:
$303,626
$120,542 1,316,827 $20,120 1,487 $(-330) - $(-2,300) - $16,628 - $120,542
1,316,827
kWh
$20,120
1,487
MMBtu
$(-330)
-
$
$(-2,300)
-
$
$16,628
-
Tgal
TOTAL IMPLEMENTED Savings:
$83,699
Cost:
$175,460
$84,329 921,233 - - $(-330) - $(-300) - - - $84,329
921,233
kWh
-
-
MMBtu
$(-330)
-
$
$(-300)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Natural Gas Personnel Changes Administrative Changes Water Consumption