Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2013 |
| Principal Product | steel pipe fittings |
| NAICS | 332996 - Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498 - Fabricated Pipe And Fittings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 170 |
| Plant Area (Sq.Ft.) | 185,000 |
| Annual Production | 750,000 Tons |
| Production Hrs. Annual | 6,656 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $239,477 | 3,336,900 | kWh | $0.07 |
| Electricity Demand | $106,913 | 9,843 | kW-months/year | $10.86 |
| Natural Gas | $38,454 | 6,026 | MMBtu | $6.38 |
| TOTAL ENERGY COSTS | $384,844 | |||
| RECOMMENDED SAVINGS* | $73,175 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $30,842 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $21,317 Cost: $6,300 |
- | - | - | - | $21,317 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$21,317 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $11,090 Cost: $1,989 |
$8,386 | 116,848 | $2,704 | 249 | - | - | - | - | - | - |
$8,386 116,848 kWh |
$2,704 249 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $10,896 Cost: $10,694 |
$8,724 | 121,561 | $2,172 | 200 | - | - | - | - | - | - |
$8,724 121,561 kWh |
$2,172 200 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $7,996 Cost: - |
$6,280 | 87,497 | $1,716 | 158 | - | - | - | - | - | - |
$6,280 87,497 kWh |
$1,716 158 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $6,853 Cost: $5,700 |
- | - | $6,853 | 631 | - | - | - | - | - | - |
- - kWh |
$6,853 631 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $5,514 Cost: $1,000 |
$5,399 | 75,229 | $1,477 | 136 | - | - | - | - | $(-1,362) | - |
$5,399 75,229 kWh |
$1,477 136 kW-months/year |
- - $ |
- - MMBtu |
$(-1,362) - $ |
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| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,550 Cost: $4,036 |
$3,638 | 50,690 | $912 | 84 | - | - | - | - | - | - |
$3,638 50,690 kWh |
$912 84 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,484 Cost: $2,292 |
$1,952 | 27,196 | $532 | 49 | - | - | - | - | - | - |
$1,952 27,196 kWh |
$532 49 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,378 Cost: $70 |
$1,085 | 15,118 | $293 | 27 | - | - | - | - | - | - |
$1,085 15,118 kWh |
$293 27 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $706 Cost: $460 |
$(-42) | (-579) | $(-11) | (-1) | - | - | $759 | 119 | - | - |
$(-42) (-579) kWh |
$(-11) (-1) kW-months/year |
- - $ |
$759 119 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $314 Cost: $56 |
$249 | 3,476 | $65 | 6 | - | - | - | - | - | - |
$249 3,476 kWh |
$65 6 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
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| 12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $77 Cost: $281 |
$222 | 3,092 | $65 | 6 | - | - | - | - | $(-210) | - |
$222 3,092 kWh |
$65 6 kW-months/year |
- - $ |
- - MMBtu |
$(-210) - $ |
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| TOTAL RECOMMENDED |
Savings: $73,175 Cost: $32,878 |
$35,893 | 500,128 | $16,778 | 1,545 | $21,317 | - | $759 | 119 | $(-1,572) | - | $35,893 500,128 kWh |
$16,778 1,545 kW-months/year |
$21,317 - $ |
$759 119 MMBtu |
$(-1,572) - $ |
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| TOTAL IMPLEMENTED |
Savings: $30,842 Cost: $7,151 |
$25,037 | 348,858 | $7,167 | 660 | - | - | - | - | $(-1,362) | - | $25,037 348,858 kWh |
$7,167 660 kW-months/year |
- - $ |
- - MMBtu |
$(-1,362) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||