IAC logo
IAC Assessment: WV0477
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0477
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2013
Principal Product custom rubber molded products
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 26,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $157,498 2,112,720 kWh $0.07
Electricity Demand $36,621 6,293 kW-months/year $5.82
Natural Gas $4,693 572 MMBtu $8.20
TOTAL ENERGY COSTS $198,812
RECOMMENDED SAVINGS* $12,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,726
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,015
Cost:
$2,013
$2,619 35,160 $396 68 - - - - $2,619
35,160
kWh
$396
68
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,823
Cost:
$6,345
- - $2,823 485 - - - - -
-
kWh
$2,823
485
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,064
Cost:
$3,573
$1,796 24,108 $268 46 - - - - $1,796
24,108
kWh
$268
46
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,996
Cost:
$1,000
$2,686 36,058 $402 69 - - $(-1,092) - $2,686
36,058
kWh
$402
69
kW-months/year
-
-
MMBtu
$(-1,092)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$647
Cost:
$1,581
$583 7,831 $64 11 - - - - $583
7,831
kWh
$64
11
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$595
Cost:
$257
$519 6,964 $76 13 - - - - $519
6,964
kWh
$76
13
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$490
Cost:
$1,035
$604 8,113 $93 16 - - $(-207) - $604
8,113
kWh
$93
16
kW-months/year
-
-
MMBtu
$(-207)
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$366
Cost:
$135
$319 4,280 $47 8 - - - - $319
4,280
kWh
$47
8
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$260
Cost:
$137
$225 3,026 $35 6 - - - - $225
3,026
kWh
$35
6
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$257
Cost:
$586
- - - - $257 33 - - -
-
kWh
-
-
kW-months/year
$257
33
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$12,513
Cost:
$16,662
$9,351 125,540 $4,204 722 $257 33 $(-1,299) - $9,351
125,540
kWh
$4,204
722
kW-months/year
$257
33
MMBtu
$(-1,299)
-
$
TOTAL IMPLEMENTED Savings:
$4,726
Cost:
$3,577
$4,286 57,543 $647 111 - - $(-207) - $4,286
57,543
kWh
$647
111
kW-months/year
-
-
MMBtu
$(-207)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes