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IAC Assessment: WV0481
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IAC Assessment: WV0481
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IAC Center West Virginia University
Assessment Year 2014
Principal Product rigid plastic film
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 75,000
Annual Production 46,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $585,867 14,577,300 kWh $0.04
Electricity Demand $377,115 28,880 kW-months/year $13.06
Natural Gas $44,131 5,776 MMBtu $7.64
TOTAL ENERGY COSTS $1,007,113
RECOMMENDED SAVINGS* $60,283 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,424
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,697
Cost:
$36,851
$13,650 337,699 $6,047 463 - - - - $13,650
337,699
kWh
$6,047
463
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$14,611
Cost:
$72,000
$10,131 250,633 $4,480 343 - - - - $10,131
250,633
kWh
$4,480
343
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$10,571
Cost:
$1,000
$8,209 203,089 $3,631 278 - - $(-1,269) - $8,209
203,089
kWh
$3,631
278
kW-months/year
-
-
MMBtu
$(-1,269)
-
$
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$5,404
Cost:
-
- - $6,028 612 - - $(-624) - -
-
kWh
$6,028
612
kW-months/year
-
-
MMBtu
$(-624)
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,317
Cost:
$381
$2,519 62,311 $1,110 85 - - $(-312) - $2,519
62,311
kWh
$1,110
85
kW-months/year
-
-
MMBtu
$(-312)
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,285
Cost:
$4,251
- - - - $3,285 430 - - -
-
kWh
-
-
kW-months/year
$3,285
430
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,147
Cost:
$2,480
- - - - $2,147 281 - - -
-
kWh
-
-
kW-months/year
$2,147
281
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$794
Cost:
$1,293
$546 13,500 $248 19 - - - - $546
13,500
kWh
$248
19
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$457
Cost:
$13
$313 7,754 $144 11 - - - - $313
7,754
kWh
$144
11
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$60,283
Cost:
$118,269
$35,368 874,986 $21,688 1,811 $5,432 711 $(-2,205) - $35,368
874,986
kWh
$21,688
1,811
kW-months/year
$5,432
711
MMBtu
$(-2,205)
-
$
TOTAL IMPLEMENTED Savings:
$18,424
Cost:
$6,938
$11,587 286,654 $5,133 393 $3,285 430 $(-1,581) - $11,587
286,654
kWh
$5,133
393
kW-months/year
$3,285
430
MMBtu
$(-1,581)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes