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IAC Assessment: WV0488
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IAC Assessment: WV0488
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IAC Center West Virginia University
Assessment Year 2014
Principal Product Custom Extrusion
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 46
Plant Area (Sq.Ft.) 90,000
Annual Production 300,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,258 1,067,040 kWh $0.08
Electricity Demand $21,109 3,186 kW-months/year $6.63
Natural Gas $17,157 2,226 MMBtu $7.71
TOTAL ENERGY COSTS $123,524
RECOMMENDED SAVINGS* $16,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,426
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,665
Cost:
$9,243
$3,657 45,767 $1,008 152 - - - - $3,657
45,767
kWh
$1,008
152
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,722
Cost:
$6,898
- - - - $2,722 353 - - -
-
kWh
-
-
kW-months/year
$2,722
353
MMBtu
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,735
Cost:
$214
- - - - $1,735 225 - - -
-
kWh
-
-
kW-months/year
$1,735
225
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,681
Cost:
$1,893
$1,449 18,131 $232 35 - - - - $1,449
18,131
kWh
$232
35
kW-months/year
-
-
MMBtu
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$1,558
Cost:
$4,320
- - $1,558 235 - - - - -
-
kWh
$1,558
235
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,203
Cost:
$1,160
- - - - $1,203 156 - - -
-
kWh
-
-
kW-months/year
$1,203
156
MMBtu
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,003
Cost:
$1,000
$1,787 22,364 $285 43 - - $(-1,069) - $1,787
22,364
kWh
$285
43
kW-months/year
-
-
MMBtu
$(-1,069)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$901
Cost:
$16
$775 9,701 $126 19 - - - - $775
9,701
kWh
$126
19
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$571
Cost:
$120
$491 6,145 $80 12 - - - - $491
6,145
kWh
$80
12
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$444
Cost:
$320
$384 4,809 $60 9 - - - - $384
4,809
kWh
$60
9
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$327
Cost:
$221
$322 4,026 $53 8 - - $(-48) - $322
4,026
kWh
$53
8
kW-months/year
-
-
MMBtu
$(-48)
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$134
Cost:
$150
$114 1,430 $20 3 - - - - $114
1,430
kWh
$20
3
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$16,944
Cost:
$25,555
$8,979 112,373 $3,422 516 $5,660 734 $(-1,117) - $8,979
112,373
kWh
$3,422
516
kW-months/year
$5,660
734
MMBtu
$(-1,117)
-
$
TOTAL IMPLEMENTED Savings:
$10,426
Cost:
$13,011
$8,090 101,242 $1,718 259 $1,735 225 $(-1,117) - $8,090
101,242
kWh
$1,718
259
kW-months/year
$1,735
225
MMBtu
$(-1,117)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes