IAC logo
IAC Assessment: WV0499
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0499
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2015
Principal Product Automotive sound absorbent
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 45,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,453 2,129,268 kWh $0.10
Electricity Demand $41,577 6,196 kW-months/year $6.71
TOTAL ENERGY COSTS $256,030
RECOMMENDED SAVINGS* $64,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,971
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$23,483
Cost:
$3,220
$20,772 206,272 $2,711 404 - - - - $20,772
206,272
kWh
$2,711
404
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,029
Cost:
$21,056
$15,063 149,586 $1,966 293 - - - - $15,063
149,586
kWh
$1,966
293
kW-months/year
-
-
$
-
-
$
03: 2.8112 COMBINE UTILITY METERS Savings:
$4,906
Cost:
$3,200
- - - - - - $4,906 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,906
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,878
Cost:
$1,000
$6,289 62,457 $819 122 $(-2,230) - - - $6,289
62,457
kWh
$819
122
kW-months/year
$(-2,230)
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,187
Cost:
-
- - $4,187 624 - - - - -
-
kWh
$4,187
624
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,695
Cost:
$3,343
$3,266 32,434 $429 64 - - - - $3,266
32,434
kWh
$429
64
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,825
Cost:
$20
$2,496 24,783 $329 49 - - - - $2,496
24,783
kWh
$329
49
kW-months/year
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,734
Cost:
$5,450
$1,533 15,226 $201 30 - - - - $1,533
15,226
kWh
$201
30
kW-months/year
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$792
Cost:
-
$698 6,936 $94 14 - - - - $698
6,936
kWh
$94
14
kW-months/year
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$781
Cost:
$569
$1,327 13,175 $174 26 $(-720) - - - $1,327
13,175
kWh
$174
26
kW-months/year
$(-720)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$64,310
Cost:
$37,858
$51,444 510,869 $10,910 1,626 $(-2,950) - $4,906 - $51,444
510,869
kWh
$10,910
1,626
kW-months/year
$(-2,950)
-
$
$4,906
-
$
TOTAL IMPLEMENTED Savings:
$12,971
Cost:
$4,932
$14,076 139,785 $1,845 275 $(-2,950) - - - $14,076
139,785
kWh
$1,845
275
kW-months/year
$(-2,950)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes