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IAC Assessment: WV0502
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IAC Assessment: WV0502
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Ice cream and yogurt
NAICS 311520 - Ice Cream and Frozen Dessert Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $1,000,000-$5,000,000
# of Employees 80
Plant Area (Sq.Ft.) 91,000
Annual Production 10,000,000 Units
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,008 4,609,558 kWh $0.06
Electricity Demand $202,043 14,022 kW-months/year $14.41
Natural Gas $35,232 5,516 MMBtu $6.39
TOTAL ENERGY COSTS $512,283
RECOMMENDED SAVINGS* $63,010 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,009
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,685
Cost:
$1,000
$6,792 113,767 $9,640 669 - - - - $(-2,747) - $6,792
113,767
kWh
$9,640
669
kW-months/year
-
-
$
-
-
MMBtu
$(-2,747)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,334
Cost:
$25,930
$8,406 140,800 $4,928 342 - - - - - - $8,406
140,800
kWh
$4,928
342
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$12,681
Cost:
$18,000
$9,525 159,543 $3,156 219 - - - - - - $9,525
159,543
kWh
$3,156
219
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,838
Cost:
$20,000
$5,139 86,075 $1,699 118 - - - - - - $5,139
86,075
kWh
$1,699
118
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$6,333
Cost:
$2,500
$4,762 79,772 $1,571 109 - - - - - - $4,762
79,772
kWh
$1,571
109
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,830
Cost:
$16,400
- - - - $3,830 - - - - - -
-
kWh
-
-
kW-months/year
$3,830
-
$
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,350
Cost:
$724
$1,711 28,654 $2,479 172 - - - - $(-840) - $1,711
28,654
kWh
$2,479
172
kW-months/year
-
-
$
-
-
MMBtu
$(-840)
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,826
Cost:
$500
- - - - - - $1,879 294 $(-53) - -
-
kWh
-
-
kW-months/year
-
-
$
$1,879
294
MMBtu
$(-53)
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$812
Cost:
$2,934
- - - - - - $812 127 - - -
-
kWh
-
-
kW-months/year
-
-
$
$812
127
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$321
Cost:
$854
$134 2,246 $187 13 - - - - - - $134
2,246
kWh
$187
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,010
Cost:
$88,842
$36,469 610,857 $23,660 1,642 $3,830 - $2,691 421 $(-3,640) - $36,469
610,857
kWh
$23,660
1,642
kW-months/year
$3,830
-
$
$2,691
421
MMBtu
$(-3,640)
-
$
TOTAL IMPLEMENTED Savings:
$46,009
Cost:
$49,942
$26,568 445,010 $20,390 1,415 - - $2,691 421 $(-3,640) - $26,568
445,010
kWh
$20,390
1,415
kW-months/year
-
-
$
$2,691
421
MMBtu
$(-3,640)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes