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IAC Assessment: WV0503
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IAC Assessment: WV0503
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Fabrication, Machining, Design, and Building Coil Equipment
NAICS 333519 - Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3549 - Metalworking Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 165,000
Annual Production 6 Pieces
Production Hrs. Annual 4,675
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,616 1,447,200 kWh $0.05
Electricity Demand $67,391 4,228 kW-months/year $15.94
Natural Gas $58,708 7,344 MMBtu $7.99
TOTAL ENERGY COSTS $203,715
RECOMMENDED SAVINGS* $26,535 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,834
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,355
Cost:
$27,692
$4,055 75,660 $3,300 207 - - - - $4,055
75,660
kWh
$3,300
207
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,444
Cost:
$22,500
$3,654 68,167 $2,790 175 - - - - $3,654
68,167
kWh
$2,790
175
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,630
Cost:
$5,700
- - $2,630 165 - - - - -
-
kWh
$2,630
165
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,899
Cost:
$500
- - - - $3,004 376 $(-105) - -
-
kWh
-
-
kW-months/year
$3,004
376
MMBtu
$(-105)
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,831
Cost:
$374
$1,604 29,923 $1,227 77 - - - - $1,604
29,923
kWh
$1,227
77
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,499
Cost:
$3,530
$1,112 20,752 $1,387 87 - - - - $1,112
20,752
kWh
$1,387
87
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$915
Cost:
$1,000
$1,896 35,379 $1,451 91 - - $(-2,432) - $1,896
35,379
kWh
$1,451
91
kW-months/year
-
-
MMBtu
$(-2,432)
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$407
Cost:
$448
$232 4,332 $175 11 - - - - $232
4,332
kWh
$175
11
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$283
Cost:
$630
$400 7,463 $303 19 - - $(-420) - $400
7,463
kWh
$303
19
kW-months/year
-
-
MMBtu
$(-420)
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$272
Cost:
$1,250
- - - - $272 34 - - -
-
kWh
-
-
kW-months/year
$272
34
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$26,535
Cost:
$63,624
$12,953 241,676 $13,263 832 $3,276 410 $(-2,957) - $12,953
241,676
kWh
$13,263
832
kW-months/year
$3,276
410
MMBtu
$(-2,957)
-
$
TOTAL IMPLEMENTED Savings:
$9,834
Cost:
$6,482
$5,244 97,849 $4,543 285 $3,004 376 $(-2,957) - $5,244
97,849
kWh
$4,543
285
kW-months/year
$3,004
376
MMBtu
$(-2,957)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes