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IAC Assessment: WV0504
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IAC Assessment: WV0504
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Rolled Aluminum coiling
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 150,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $165,559 5,017,410 kWh $0.03
Electricity Demand $209,081 14,250 kW-months/year $14.67
Natural Gas $157,005 32,623 MMBtu $4.81
TOTAL ENERGY COSTS $531,645
RECOMMENDED SAVINGS* $63,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,417
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,508
Cost:
$53,520
$(-56) (-1,698) - - $22,564 4,691 - - $(-56)
(-1,698)
kWh
-
-
kW-months/year
$22,564
4,691
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,645
Cost:
$15,271
$7,968 241,452 $5,677 387 - - - - $7,968
241,452
kWh
$5,677
387
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$9,770
Cost:
$5,240
- - $9,770 666 - - - - -
-
kWh
$9,770
666
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,984
Cost:
$500
- - - - $5,416 1,126 $(-432) - -
-
kWh
-
-
kW-months/year
$5,416
1,126
MMBtu
$(-432)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,624
Cost:
$12
$2,113 64,026 $1,511 103 - - - - $2,113
64,026
kWh
$1,511
103
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,334
Cost:
$486
$1,794 54,353 $1,540 105 - - - - $1,794
54,353
kWh
$1,540
105
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,890
Cost:
$1,060
- - - - $1,890 393 - - -
-
kWh
-
-
kW-months/year
$1,890
393
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,537
Cost:
$556
$1,062 32,194 $763 52 - - $(-288) - $1,062
32,194
kWh
$763
52
kW-months/year
-
-
MMBtu
$(-288)
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,530
Cost:
$1,000
$1,700 51,511 $1,218 83 - - $(-1,388) - $1,700
51,511
kWh
$1,218
83
kW-months/year
-
-
MMBtu
$(-1,388)
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$293
Cost:
$69
$171 5,195 $122 8 - - - - $171
5,195
kWh
$122
8
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,115
Cost:
$77,714
$14,752 447,033 $20,601 1,404 $29,870 6,210 $(-2,108) - $14,752
447,033
kWh
$20,601
1,404
kW-months/year
$29,870
6,210
MMBtu
$(-2,108)
-
$
TOTAL IMPLEMENTED Savings:
$27,417
Cost:
$16,894
$13,108 397,220 $9,613 655 $5,416 1,126 $(-720) - $13,108
397,220
kWh
$9,613
655
kW-months/year
$5,416
1,126
MMBtu
$(-720)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes